2017 CALACT Maintenance Forum IntelligAire III & ClimaAire 1D Presented by: James Cole Western Region Service Manager – Bus HVAC

IntelligAire III Monitoring Screen

CanDiag Diagnostic Kit 204-1927 Laptop PC requires Windows® XP, Windows® 7

USB/CAN ADAPTERS New Version Old Version

Installing CanDiag Must have administrative rights and internet access to properly install Uninstall previous versions of CanDiag before installing version 1.6.0

CanDiag Icons

Diagnostics

Updating CanDiag Issue with CanDiag update link

CanDiag Firmware Version

IntelligAIRE III Updating & Firmware Updating CanDiag & Firmware

IntelligAIRE III Updating CanDiag & Firmware

Updating CanDiag Issue with CanDiag update link Contact James Cole at the Thermo King booth, or e-mail james.cole@irco.com, for temporary link until issue is corrected in program

CanDiag Setup

IntelligAire III Login service irkolin

Custom Password 1) Left click on down arrow and hold 2) Drag cursor down to ‘change password’ 3) Release

Diagnostics

Module selection Main Module ID0 0 Main Module ID0 1 Main Module ID0 2

Module Screens Real Time Data Programmable Features & Test Modes Alarm Codes Energized Outputs

IntelligAIRE III Configuration Files telligAIRE III

IntelligAIRE III Configuration Set Up telligAIRE III

IntelligAIRE III Configuration Set Up telligAIRE III

Flash Load/Configuration Files IntelligAIRE III Can DIAG Flash Load/Configuration Files

IntelligAIRE III Configuration Files

DEMO

IntelligAIRE III IntelligAIRE III Sensor Calibration

Firmware Flash Load Cables

Bench Loading IntelligAire III Firmware

Bench Loading IntelligAire III 24v or 12v Power Supply

Warranty Procedure 41-9353 Main Module

EEPROM Backup

Service Bulletin 572-28 Firmware Revision 04.00.00

Firmware Cable Port Identification

Introduction to IntelligAIRE III Flash Loading/Com Port Set Up Introduction to IntelligAIRE III Steve Morris Thermo King, Bus Service Manager Minneapolis, MN Start (lower left on desktop) Devices & Printers

Thermo King, Bus Service Manager IntelligAIRE III Flash Loading/Com Port Set Up troduction to IntelligAIRE III Steve Morris Thermo King, Bus Service Manager Minneapolis, MN

Flashloading / Com Port Set Up IntelligAIRE III Flashloading / Com Port Set Up P3 LED P1 P5 P4 P2 P6

Flashloading / Com Port Set Up IntelligAIRE III Flashloading / Com Port Set Up P3 LED P1 P5 Cycle power to complete flashload P4 P2 P6

Shutdown Alarm Lockout SB645-1 3 alarm events in 100 hour increments 17 possible shutdown codes Separate counter for each code Code 49 “pending lock out fault” 2 alarm events

Shut Down Alarm Lockout

Shutdown Alarm Lockout

IntelligAIRE III DDM

IntelligAIRE III dEg System Set Up Mode Setup Mode is disabled if the lockout bit is set in the configuration file.   To enter, press and hold the Up/down key for 3 seconds. Team work

IntelligAIRE III Service Test Mode Pt Pre Trip Down/select key 3 seconds Select key to scroll UP or Down to start test on/off to exit Pre-Trip test only available from DDM, not CanDIAG program Team work

IntelligAIRE III Service Test Mode Team work

IntelligAIRE III Pressure Readout Mode SP1 Team work

IntelligAIRE III Temperature Readout Mode rtS Rts – 1 second Actual temp. – 2 seconds Team work

IntelligAIRE III - - - Alarm Readout mode Active alarms only Yellow-Check Red-Shut down Active alarms only Active alarms only Team work

Keypad Set Up & Diagnostics

Data Monitoring Files

Data Monitoring Files

Data Monitoring Files

Data Monitoring Files Use MMO Spreadsheet

Data Monitoring Files Demo Accessing Files Reading Files Windows C drive Program files Thermo King CanDIAG Data Monitor MMO Highlight column A Data Text to column Delimited Next Check semi colon Finish

ClimaAire 1D

ClimaAire Controllers ClimaAire 1D ClimaAire II

ClimaAire 1D

ClimaAire Set Up Kit

Overview of Controller Functions „t1“ - Test mode 1 – basic test A/C unit function TEST MODE 1 allows operating the unit manually for charging or testing. „rt “ - Manual relay test „EL“ - evaporator low speed relay (EFRL) „En“ - evaporator medium speed relay (EFRM) „EH“ - evaporator high speed relay (EFRH) „CL“ - compressor clutch and condenser relay (CR) „bP“ - boost pump relay (BPR) „C0“ - modulating coolant valve (MCV)–low side output–for old ClimaAIRE I „C1“ - modulating coolant valve (MCV) – high side output „d0“ - damper output – low side output – for old ClimaAIRE I „d1“ - damper output – high side output „Pr “ - Set up of program number and firmware version reading „CA“ - Calibration of temperature sensors „SE“ - Set Up parameters „AL“ - Reading and clearing alarms „Hr“ - Reading hour meter

Alarm Indicators Red Alarm Symbol • Cycling of Clutch 05 Red alarm Yellow Alarm Symbol • Cycling of Clutch 05 Red alarm • Long delay of HPCO and LPCO 06 Red alarm • Inverter Alarms – detail are described in SR10E 31-37 Red alarm • RTS – Low value 07 Yellow alarm • RTS – High value 08 Yellow alarm • CTS – Low value 09 Yellow alarm • CTS – High value 10 Yellow alarm • ATS – Low value 11 Yellow alarm • ATS – High value 12 Yellow alarm

ClimaAire 1D Pocket Card

James Cole Western Region Service Manager – Bus HVAC James.cole@irco.com 602-245-0215