Power Xpert® C445 Global intelligent motor management relay Key Facts Training Presentation

Global Motor Protection Market Advanced Motor Protection Eaton C400 Series Advanced Motor Protection “Eaton’s C400 series of advanced motor protection allows customers to utilize varying levels of electronic overload devices to increase energy awareness, improve diagnostic capability, and maximize uptime through superior monitoring and protection” Global Motor Protection Market Eaton’s C400 Series Advanced Motor Protection Key Segments Oil & Gas / Petro Nuclear Water Process Mining (Metals) Capability C445 Intelligent C441 Mid-Level C440 Key Segments HVAC Commercial Construction MOEM Key Segments Irrigation Pump OEM Mining (Coal) Basic

Eaton’s Global Intelligent Motor Management Relay Power Xpert® C445 System Overview C400 Series Advanced Motor Protection Eaton’s Global Intelligent Motor Management Relay Motor Control Centers NEMA IEC Power Xpert® C445 Freedom CXH

Power Xpert® C445 System Overview Product Summary The C445 is fully configurable, providing the highest level of monitoring accuracy and protection for the entire power system – from the incoming power source feeding the motor all the way to the individual pump or load. Customer Value: Multiple embedded fieldbus options Global ratings & support Pre-defined operation modes Best in class footprint Energy metering and efficiency algorithms Industry standard software tool for configuration and monitoring tool Offering: Voltage Range: 0 - 690V (4,160V w/ PT’s) Current Range: 0.3 - 800A Frequency Range: 20 – 80Hz Newest addition Targeted at intelligent portion of market Highest level of monitoring and proection Low voltage product up to 690V although we do have abililty to support

Power Xpert® C445 System Overview Approvals and Ratings Global Acceptance Product UL 60947-4-1A (formerly UL508) IEC/EN 60947-4-1 IEC/EN 60947-5-1 Certifications UL, CE, CSA, C-Tick, CCC, RCC, ATEX 95, RoHS, REACH, WEEE, Lloyd’s, LCA, SIL 1 EMC IEC 60947, degree 3 Environmental Operating Temp: -40°C to 60°C Pollution Degree: 3 Altitude: 2,000m Control Power (AC) 93-264 VAC: 110-120 VAC/60 Hz, 220-240VAC/50 Hz, +10% to – 15% Control Power (DC) 24V DC Nominal 18-30 VDC

Power Xpert® C445 System Overview Functional description POWER CIRCUIT CONTROL CIRCUIT AUTOMATION CIRCUIT L1 L2 L3 Optional Fieldbus Card PROFIBUS (or) Ethernet/IP / Modbus TCP 24vdc (or) 120/240vac (CH-1) (CH-2) PTC (Optional) M USB Optional Modbus Serial USB Base Control Module Motor Protection & Monitoring, Power, Efficiency Multiple Operation Modes Power Options 93-265 VAC or 24 VDC IO Options 120 VAC or 24 VDC (4 in 3 out) Real-time Clock option USB M Measurement Module Current Measurement with CT’s Voltage Measurement option Binary Thermistor (PTC) option Control User Interface Seven Indicators, Five Pushbuttons, USB Upload / Download Configurations NEMA & IEC Color Schemes

Power Xpert® inControl Power Xpert® C445 System Overview Module Overview Base Control Module Measurement Module Control User Interface The core of the C445 system. Houses all of the protection, monitoring, and control algorithms. Contains native I/O and has communication options. * A base control module is always required when using the C445 system. Samples the current, voltage, power, and energy data consumed by the electric motor. Passes data electronically to the base control module via cable connection on CH-1 or CH-2 port. * A measurement module is always required when using the C445 system Controls the motor application and mounted on the outside of the panel door. Provides diagnostic LEDs and a USB port for upload/download of configuration parameters. * A control user interface is not required (but often utilized) when using the C445 system Software Tool Power Xpert® inControl Accessories Spare Parts Kits CT Kits (136 – 800A) Communication Cards Connection Cables Real-Time-Clock Option Module Industry standard software package that allows for programming, commissioning, controlling, and monitoring of the C445 system. Various accessories expand the capability of the C445 system including communication options, current-transformers (high-current), memory and real-time clock boards, connection cables, and spare parts kits. * With the exception of connection cables, these accessories are not required (but often utilized) when using the C445 system

Power Xpert® C445 System Overview Communications On-Board Communication Cards Modbus Serial Optional USB Micro AB PROFIBUS DPV1/DVP0 9-Pin DSUB & A/B Terminals Ethernet Modbus TCP Ethernet/IP Webpages Modbus Serial (slave) Provides connection to HMI, SCADA system, etc Save or upload device configuration A/B Terminals Top Dual-Port Switch 9-Pin DSUB Front

Power Xpert® C445 System Overview Real Time Clock / Memory Module Insert RTC / Memory into Slot Replace cover (or Comm Card) Remove Cover Real-Time Clock (RTC) / Memory Module Option module for C445 Base Control Module Provides Real-Time Clock functionality Provides memory backup functionality Real Time Clock: Provides continuous time stamps by utilizing a battery when the BCM power supply is removed (yyyy, MM-dd, and hh:mm:ss) Memory Module: Can be used to pull configuration parameters from failed device and insert into replacement (OR) to configure multiple devices from a single unit Base Control Module writes configuration to module upon first plug-in Memory Module writes configuration when inserted into new Base Control Module Memory is Non-Volatile. Primary purpose is to backup Base Control Module configuration parameters

Scalable Intelligent Motor Protection Power Xpert® C445 System Overview Protections “The Power Xpert® C445 global motor management is fully configurable and provides industry leading intelligent motor protection for the entire system – from the incoming power source feeding the motor all the way to the individual pump or load” Scalable Intelligent Motor Protection Voltage (Incoming Line) Current (Motor) Power & Energy (Load)

Power Xpert® C445 System Overview Protections The Power Xpert® C445 will have best-in-class internal (summation method) ground/earth fault sensing – much superior to Simocode External ground/earth fault sensing will not be available until Phase 2. Sensing levels vary by Frame Size but all can achieve <3A through 90A FLA motors. Consult specification to see what level required.

Power Xpert® C445 System Overview Diagnostics – Trip Snapshot In the event that a trip condition occurs, the Power Xpert ® C445 will capture a variety of real-time data parameters and store them into non-volatile storage. This feature is called a Trip Snapshot and provides the user with diagnostic information on the following data parameters: * Trip Snapshot is only retained from the most recent trip event.

Power Xpert® C445 System Overview Advanced Protection – Voltage Loss Restart Voltage Loss Restart: An advanced protection setting that will automatically restart a motor in the event of voltage loss or sag conditions. The following user-definable settings allow the user to customize this protection: (3) Undervoltage time settings: VL Auto Time (OFF, 0.1 – 0.2s, default 0.2s) VL Short Time (OFF, 0.2s – 5.0s, default 0.4s) VL Long Time (OFF, 1.0s – 3600s, default 4.0s) (2) Undervotlage time-delay settings: VL Short Delay (OFF, 0.1s – 500s, default 1.0s) VL Long Delay (OFF, 0.1s – 3600s, default 10.0s) (1) Voltage Loss level setting (50% - 110%, default 70%) (1) Voltage Return level setting (50% - 110%, default 90%) Assumptions: Control Power– C445 relay can withstand 50% control power for 200ms, allowing for “Auto-Time” restarts without additional UPS or separate sourced control power. If control voltage dips are greater than this, C445 relay may power down. If control power to C445 relay remains constant during main undervoltage conditions (UPS/or separate source), all (3) restart time/delays can be utilized. Protection - When Voltage Loss Restart is used, the standard Under Voltage function is disabled in the C445 Contactor – The contactor will drop out in undervoltage conditions when voltage falls below drop-out value of contactor coil. This protection is not intended to hold the coil in, rather automatically pull it back in when voltage returns.

Power Xpert® C445 System Overview Operation Modes – Multiple Starter Control Profiles The C445 relay can be configured to one of several predefined operation modes. The selection of a predefined operation mode defines the relay inputs and outputs for that application. Each operation mode is designed to meet the requirements of a common application configuration. Operation modes can be controlled via 2-wire or 3-wire control schemes. Overload Only – Most Basic Configuration Traditional motor overload applications, no control of contactor Starter Profiles Profiles for common starter applications FVNR, FVR, Star/Delta, Two Speed, Two Speed Dahlander, Auto-Transformer Starter Feeder Control – HMCP/MCCP Two modes of operation: with our without actuation Specialty Profiles Contactor Control – Uses an open command to deactivate contactor control relays and a close command to activate General Purpose I/O – provides user 4 inputs/ 3 outputs that can be controlled over a fieldbus network

Power Xpert® C445 Software Tool PowerXpert inControl An Eaton developed FDT/DTM device configuration and control tool assisting in streamlining network commissioning over fieldbus communication systems. Customer Value: Standardized Configuration interface Remote parameter download and upload abilities Monitoring and data logging capabilities Device parameter backup files available Compatible Products: PowerXL DG1 Drives C445 Overload Relay Planned future integration of other Eaton product platforms Competitive Products: Industry standard software allowing integration of non-Eaton devices

Power Xpert® C445 List of unique features in the market Best-in-industry configurable protections offer 20% more trip and alarming functionality providing greater system coverage Most flexible communications offering allows for connection to widest array of systems Modbus Serial, PROFIBUS, Ethernet/IP, Modbus TCP Smallest footprint in the industry enables high-density Motor Control Stacked configuration available Voltage option does not add any size to the Base Control Module USB on the User Interface allows monitoring/tuning of parameters without opening control door Standard USB micro port – no special connector/module required to connect Voltage Loss Restart with (3) independent modes for reacceleration Three user customizable time intervals allow for customization to application Multiple Control User Interface options to match appropriate Operation Mode NEMA and IEC color schemes available Open industry-standard software tool with multiple product support – Free of charge An easy to use tool that works with both C445 and Eaton DG1 drives