Zakłady Sprzętu Motoryzacyjnego POLMO S.A. 87-300 Brodnica ul. Lidzbarska 15 tel. +48 56 / 49 12 285 fax +48 56 / 49 83 734 www.polmo.pl Presentation Over a 50 year experience in the automotive industry Marketing & Sales Department tel. + 48 56 49 12 393 e-mail: marketing@polmo.pl Contact person: Danuta Nazarewska
Contents Location History Form of Ownership Strengths Design Capabilities Manufacturing Capabilities Production Lines Products Measurements and Laboratory Tests Major Customers Turnovers Employees Sales Structures Quality System Development - Certificates Cooperation Proposal
Location Brodnica - town in Kujawy and Pomerania Province - 30,000 inhabitants - 190 km north west of Warsaw
History 1842-1935 Private Blacksmith Establishment 1935-1939 Joint-Stock Company "UNIA” A. Wentzki 1939-1944 Agricutural Machines Factory - Küst & Sons 1945-1949 Regional Industry Establishment 1950-1953 Ship Equipment Establishment of Bydgoszcz 1953-1959 Ship Equipment Establishment of Brodnica 1959-1999 Automotive Equipment Establishment “POLMO” 1999- Automotive Equipment Establishment Joint-Stock Company “POLMO”
Form of Ownership - Joint-Stock Company SHAREHOLDING STRUCTURE 85 % Industrial Development Agency Joint-Stock Company 15 % Natural persons and State Treasury 5,7 million € Equity capital
Strengths Over a 50 year experience in the automotive industry Overall in-house process of product implementation „from design to final product” - Product design CAD and product making - PROTOTYPE SHOP Tooling desing and tooling making CAD/CAM - TOOLING ROOM Metal surface treatment – coatings - PAINTING SHOP - Cathodic electrocoating - E-COATING LINE - Powder painting - POWDER LINE Measurements and laboratory tests (production repeatability) Production - certified materials from the best European producers High quality product complying world standards Certificates of quality system: ISO 9001, ISO/TS 16949, ISO 14001 Highly qualified employees
Design capabilities
Designing Product design - CAD Designing and tooling making – CAD / CAM Pro Engineer, AUTO-CAD
Manufacturing capabilities
Sheet cutting Gillotine shears – sheet thickness – to 6 mm (TRUMPF, SAFAN) Laser cutting machine - 2D from TRUMPF (TruLaser - 3,2 kW) Material thickness: - structional steel to 20 mm - stainless steel to 12 mm - aluminium to 8 mm max sheet dimension -1.500 x 3.000 mm
Sheet bending Press brakes max press capacity - 180 t max length - 4 m
Stamping Presses: - eccentric presses max press capacity 315 t - hydraulic presses - eccentric presses max press capacity 315 t (slide 190 t + blankholder 125 t) max detail sizes 1500 mm x 600 mm (transfer press with max press capacity 250 t)
Bending and pipe cutting numerically controlled machines – from Crippa and Rems inside diameters: from Ø 8 to Ø 90 mm wall thickness to 3 mm
Welding automatic and semi-automatic welding machines Fornius, ESAB methods: TIG; MIG; MAG; microplasma; MAG CMT
Pressure welding seam welding spot welding (incl. with use of robot) projection welding resistance from 12 to 230 kVA
Overlapping Computerized control machines from Comas free shape max lateral dimension Ø 300 mm
Machining milling turning grinding drilling electro-hollowing CNC drilling and milling centre DANUSYS
Balancing Balancing machine from SCHENCK rotors pulleys shafts
Production lines
Automated coating lines zinc phosphating with passivation. Cathodic dip painting (KTL ) and powder painting. Corrosion resistance from 700 to 1000 h in salt spray chamber. max sizes of painted detail : Line No 1 Line No 2 KTL - length to 3,0 m - length to 1,5 m - length to 3,0 m - height to 0,8 m - height to 1,3 m - height to 1,3 m - width to 0,5 m - width to 1,0 m - width to 0,5 m mass to 200 kg/running metre.
Compressed-air reservoirs assembly line for pneumatic braking systems acc. to EN – 286-2; capacity from 5 to 120 l corossion resistance to 500 h in salt spray chamber, PROTECTION: primer: inside and outside - zinc phosphate inside: hydrodynamic paining – water based paint outside: powder paint
Fuel tanks assembly line wide range of fuel tanks for lorries Corrosion resistance to 700 h in salt spray chamber, Protection - zinc phosphating with passivation and powder paint
Long experience in the production of:
Exhaust systems Application: passenger cars lorries trucks buses tractors combine harvesters fork-lift trucks equipment and working machines
Bent pipes Application : exhaust systems of motor vehicles furniture and heat industry
Air filters Parameters: Application: air flow from 50 to 600 m3/h with paper inserts with metal lath and plastic inserts with oil bath with inertial (cyclonic) filtration Application: - passenger cars - lorries - trucks - agricultural vehicles - working machines
Tanks compressed-air reservoirs capacity: 5 l; 10 l; 15 l; 20l; 30 l; 40 l; 60 l; 80 l; 100 l; 120 l for pneumatic braking systems water and fuel tanks - for aggregates - for stationary machines fuel and oil tanks - for lorries - for buses
Flexible couplings joints from Ø 40 to Ø 50 mm length from 100 mm stainless corrugated pipes passage Ø 25, Ø 40, Ø 45, Ø 50 wire braid Ø 0,4 and Ø 0,5 mm max diameter to 90 mm EGR tubes (exhaust-gas-recirculation)
Automotive accessories brackets heat shields pedal sets stanchions
Stamped elements suspension elements hangers yokes spacer washers
Measurements and laboratory tests
Tests and measurements Dimensional and Angle Metrology Laboratory Spatial measurements 3D (CNC coordinate machine) Linear Control of caliper measuring instruments Control of micrometric measuring instruments Control of angle bars and angle gauges Mechanical Properties Laboratory Strength: tensile, impact, compression Metal hardness (testers: Rockwell, Brinell) Metallographic macroscopic – welds Drawability – Erichsen’s method Pipe expanding Chemical Laboratory Surface roughness Coating thickness Chemical composition - SpectroMaxx Liquid- penetrant Salt spray chamber
Major customers Aftermarket
Turnovers
Employees
Sales structure directions
Sales structure assortment
Quality – system development Certificate acc. to norm ISO 9001 - granted by TÜV Rheinland - 1997 Certificate Delivery Quality acc. to FAP - granted by Fiat Auto Poland in Bielsko-Biała - 1997 Certificate acc. to norm QS 9000 - granted by TÜV Rheinland - 1999 Certificate acc. to norm VDA 6.1 - granted by TÜV Rheinland - 2000 Certificate acc. to norm ISO/TS 16949 - granted by TÜV Rheinland - 2003 Certificate acc. to norm ISO 14001 : 2004 - granted by Certification Bureau of Polski Rejestr Statków S.A. - 2006
Certificate ISO 9001 : 2008
Certificate ISO/TS 16949 : 2009
Certificate ISO 14000 : 2004
Cooperation Proposal We are at our present and prospective customers’ disposal. We carry out many projects through our openness to a widely understood cooperation, being within our competence. Our technical equipment, experience and professionalism allow us to undertake a production of goods meeting requirements of every customer. We look forward to receiving inquiries for parts to submit you satisfactory quotations.
Zakłady Sprzętu Motoryzacyjnego POLMO S.A. in Brodnica Thank you very much for viewing the presentation of our company. We wish all our customers successes in business. The Board of ZAKŁADY SPRZĘTU MOTORYZACYJNEGO POLMO SA