ABC INTERNATIONAL GROUP OVERVIEW ABC INTERNATIONAL GROUP ABC – GARMENT PROJECT MANAGEMENT UNIT ABC – TD (THIEU DUONG FACTORY) ( KNIT ITEM) ABC – PAK (PHU AN KHANG FACTORY) (UNIFORM & WOVEN ITEMS ABC – YT ( YEN TRUNG FACTORY) WOVEN ITEMS ( start Production n Apr 2017) ABC-BN ( BAC NINH FACTOTY) PADDING AND EMBROIDERY GARMENTS PROJECT PROFILE www.abcgarments.vn
PROJECT MANAGEMENT UNIT Organization Head office ABC- GARMENT PROJECT MANAGEMENT UNIT Management Org. FACTORY MANAGER FINANCE & INSVESTMENT MANAGER BUSINESS MANAGER HR & GA MANAGER Pro. Preparation DIV-1 GARMENT DIV-2 GENERAL Investment Administration Domestic Technical Admin & HR Accounting HR FOB Construction Material Assembly Lines Bank Acc. IMP - EXP Machines & Vehicle Cashier Processing
PROJECT MANAGEMENT UNIT Organization Head office ABC- GARMENT PROJECT MANAGEMENT UNIT Management Org. FACTORY MANAGER FINANCE & INSVESTMENT MANAGER BUSINESS MANAGER HR & GA MANAGER Pro. Preparation DIV-1 GARMENT DIV-2 GENERAL Investment Administration Domestic Technical Admin & HR Accounting HR FOB Construction Material Assembly Lines Bank Acc. IMP - EXP Machines & Vehicle Cashier Processing
Vietnam Network Ha noi ABC GARMENTS PROJECT UNIT Thanh Hoa – Viet nam Factory 1 Thanh Hoa – Viet nam ABC GARMENTS PROJECT UNIT Ha noi Factory 2 Lý Nhân Hà Nam – Viet nam
THIEU DUONG GARMENT FACTORY Company Profile
THIEU DUONG FACTORY established in 2012 Overview THIEU DUONG FACTORY established in 2012 Company name: THIEU DUONG GARMENT EXPORT FACTORY belongs to ABC INTERNATIONAL GROUP which established 1999) H/O: 5th floor, ABC Bldg, 374 Lac Long Quan, Tay Ho Dist, Ha noi, Viet nam Factory add: Thieu Duong Industrial Zone, Thieu Duong Commune, Thanh Hoa City, Thanh Hoa Province, Viet nam Business field: Producing garment Knit and Woven Business terms: CMPT, FOB, CIF Term of Payment: L/C, TTR
Vietnam Network Ha noi Headquarter & Sales Thanh Hoa – Viet nam Factory 1 Thanh Hoa – Viet nam
Director Organization FTY.1– Org. chart QA Manager CFO FTY Manager Biz Manager QA Manager HR & GA (10) KCS (16) Cutting & Packing (31) Union Assembly Lines (8) QC (12) FTY Manager CFO Pro. Preparation Training Productivity & Sales (1) Planning (1) Import – Export (1) Merchandiser (3) quality improvement Salary accounting (1) Banking accounting (1) Productions accounting Director Storage (5) Mechanic (5) Technical (3)
T h I e u d u o n g F A C T O R Y INTRODUCTION
T h I e u d u o n g - F A C T O R Y
Area of Sewing workshop 1 Factory Area Factory Area of Sewing workshop 1 30,300 m2 Area of warehouse 30,000 m2 Area of workshop 2 16,302 m2 Whole area 76,602 m2 Factory Roles Cutting Yes Sewing Seam sealing garments No Embroidery Padding and Quilting
- Other products: Fashion garments, children wear. T h I e u d u o n g - F A C T O R Y Product categories - Main products: Jackets, Pants, Sport garments, Motors wear, polo shirt - Other products: Fashion garments, children wear. - Types of Fabric/Material: Coating, Fleece, cotton, knitting, others - Fabric origin: Japan, Korea, Taiwan, Hong Kong, China, EU. Production Capacity Item Quantity/month Jacket/Coat 15,000 Pcs Pants 50,000 Pcs Poloshirt / Tshirt 400,000 pcs Normal production lead-time: 35-50 days for CMP upon receipt all materials for production Sales Market Sales by category
T h I e u d u o n g - F A C T O R Y Key customers
Workshop pictures Assembly lines Cutting Finishing Storage T h I e u d u o n g - F A C T O R Y Workshop pictures Assembly lines Cutting Finishing Storage Fabric Inspection Technical Pattern Design Ironing
Knitting lines pictures T h I e u d u o n g - F A C T O R Y Knitting lines pictures
Sewing & Finishing sections T h I e u d u o n g - F A C T O R Y - Sewing line: 08 sewing lines - Finishing section: 16 workers, 01 supervisors and 01 QC for final checking, Employment ethics: Section Total Factory 1 Line Supervisors 18 Cutting section 15 Sewing section Line 1 - Woven & Knit 28 Line 2 - Woven & Knit Line 3 - Woven & Knit Line 4 – Woven & Knit Line 5 – Woven & Knit Line 6 – Woven & Knit Line 7 – Woven Line 8 – Woven 27 Finishing section 16 Electrical-mechanical 5 No workers under 18 year old. Personnel organization Section Total Board of Director 03 Administration Dept. 10 Planning and Imp-Exp Dept. (Merchandiser & warehouse) 11 Accounting Dept. Technical Dept 20 QC 12 QA systems Activity Person in charge Rate of Inspection Raw material inspection 1 10% Cut piece inspection 2 100% In line inspection 12 Final inspection Inspection before shipment AQL 2.5
* Spreading Height: Under 3 inches FQS * Inspection - All Sub-Material SUB-MATERIAL FABRIC * Inspection - 4 Points System - 10~100% Inspection - Speed: 15 yds/minute LABORATORY RELAXING * Minimum 24 Hours * Fabric Test - Check on Weight / Shrinkage - Color fastness / Wash / Sub-Material / Bleeding - Skewing - Appearance after Garment Washing SPREADING * Spreading Height: Under 3 inches * Sub-Material Test - Button, Snap, Stud: Detachment up to Max - Print Label: Bleeding / Appearance after Washing CUTTING * Cutting Panel Inspection - Top, Middle, Bottom Layer Compared with Hard Pattern PRINTING / EMBROIDERY ( 100% INSPECTION ) SEWING * In-Line Inspection - Each Operations Checked - Problems Reported to the Line Leader * End-Line Inspection - Quality Checked: Defects Sent Back to Sewing Line END LINE FACTORY Q.A. AUDIT * 100% Inspection IRONING Quality & Measurement Checked For Each Size & Color (AQL 2.0) FACTORY Q.A. AUDIT PACKING * Inspection - Size Ratio / Quantity / Box Marking / etc. FACTORY Q.A. PRE-FINAL BUYER Q.C. FINAL STORAGE 50% Packed 100% Packed
Equipment / Facilities NO. DESCRIPTION Q'TY BRAND/ original 1 1-needle lock stitch sewing m/c 280 JUKI,BROTHER,UNICORN 2 2-needle lock stitch m/c 40 Golden Wheel, SiRUBA 3 2-needle feed split m/c 20 4 2-needle chain stitch m/c 27 5 2-NEEDLE 4-THREAD OVERLOCK M/C 50 SIRUBA,YAMATO, Juki 6 2-NEEDLE 5-THREAD OVERLOCK M/C JUKI,BROTHER,SIRUBA 7 ELECTRONIC BARTACK M/C 14 JUKI,BROTHER 8 electronic button attaching m/c 09 Juki/brother 9 ELECTRONIC BUTTONHOLE M/C 03 brother 10 buttonhole m/c Brother 11 electronic Velcro tape sewing 02 Brother, JUKI 12 4 - needle chain stitch m/c 05 Kansai 13 3 - needle cover stitching m/c BROTHER cutting machine KM8; KM10 15 steam iron KOREA 16 Boiler 01 VIETNAM NO. DESCRIPTION Q'TY BRAND/original 17 Snap machine 12 KOREA, china 18 Cleaner gun 08 Taiwan 19 METAL DETECTOR M/C 01 HASHIMA 20 Hand held METAL DETECTOR 02 21 PATTERN MAKER SYSTEM M/C 03 Lectra, GERBER 22 Interlining pressing machine japan 23 Label cutting knife Korea 24 SEAM SEALING MACHINE 06 H&H 25 Heat pressing machine china 26 Seam tape testing m/c 27 Point pressing m/c 28 THREAT SUCKING MACHINE 07 Korea/China 29 FABRIC MEASURING AND CHECKING M/C 30 vacuum table Korea, VIETNAM 31 AIR compressor JAPAN/ Taiwan 32 Other 40
Some feature products Jacket and Pants Knit Items
T h I e u d u o n g F A C T O R Y pictures
Other information Wages & working hour: - Working days per week: 6 days. - Regular work hours: 8 hours per day; 48 hours per week - Over time work hours: from 1 hour to 2 hours per day, and 3 hours to 6 hours per week. + Does the workers have right to refuse over time working if they want? YES + Are they requested to register to the Supervisor if they wish to work over time? YES - Break time for lunch : 1.0 hour per day. - Average wage of workers: VND 3,500,000/month. - Over time wage rate: 1.5 time for working day, 2 times for Sunday, 3 times for holiday - Is allowances/ bonus paid by company? YES - Are there training for all new workers? YES - Is training cost paid by the company? YES Health, safety and welfare The workers have access to fresh drinking water? YES Do you have Nurses for initial treatment, First aid supplies? YES Does company contribute to medical insurance, accident insurance, and social insurance for workers? YES Workers are provided working uniforms. Facial mask, gloves are equipped in necessary case. YES Union Trade is recognized in company? YES
Other information T h I e u d u o n g - F A C T O R Y QUESTION: DOES FACTORY HAVE ANY PLAN TO INCREASE THE CAPACITY? ANSWER : YES Till middle of 2017, will invest to build more Factory with same capacity ( abt 2000 worrkers) in Thanh Hoa ABC will have a new factory in Ha Nam province with 500 workers til the end of this year 2017
Contact points Business Manager : DUY, Nguyen Quang (Mr.) at Head Office Cell: +84 (0)91-336-9986. Email: quangduy@abcgroup.vn Skype: ngquangduy Factory Director: Minh, Nguyen Cong ( Mr.) Cell: +84 (0)913051394 Email: congminh@abcgroup.vn
ABC INTERNATIONAL GROUP PHU AN KHANG GARMENT Company Profile FACTORY NO.2 Company Profile
Vietnam Network Ha noi Headquarter & Sales Lý Nhân Hà Nam – Viet nam Factory 2 Lý Nhân Hà Nam – Viet nam
I/COMPANY’S PROFILE 1/ Name of company : PHUANKHANG TEXTILE GARMENT EXPORT COMPANY LIMITED BELONG TO ABC INTERNATIONAL GROUP 2/ Address : 8 Hamlet , Nhan Khang Commune , Ly Nhan Distrist , Ha Nam Provine 3 / Contact Person : Business Manager : DUY, Nguyen Quang (Mr.) at Head Office Cell: +84 (0)91-336-9986. Email: quangduy@abcgroup.vn Skype: ngquangduy Factory Director: OANH (Mr.) Cell: +84 (0)97 7999167
II/ PHUANKHANG ARMENT’S INFORMATION II/ PHUANKHANG ARMENT’S INFORMATION * / 4 year experience and know-how in garments manufacturing management - Strong partnership with major Janpanese , Russian, Amercan $ Korea companies - Types of products : Shirt, Blouson, Pants, Jackets, … - Currency & method of payment : VN đồng , US Dollar. Bank name and address : Agribank Account USD : 2905201003611
*/ Total number of worker ( in garment processing ) : 220 people - Office staffs : 10 people - Warehouse : 02 people - Cutting room : 10 people - Sewing zone : 150 people - QC : 10 people - Iron : 10 people - Technician & Specific Section : 10 people Packing zone : 05 people -Security : 02 people
* / Number production line : 05 line With 20 – 25 people/ 1 line and 20 machine/1line - Number of QC in sewing line : 02 people * Capacity per year : 500,000 products * / Quality : Products are inspected 100% Main Exporting countries : Japan, America, Korea,…
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