What’s New in Kinetix® Motion Control

Session Description Learn what's new in our Kinetix® motion control platform. This session will review products and technologies for OEMs

Agenda iTRAK® Motors Update Kinetix® 5500 Integrated Safety Motion Analyzer Kinetix 5700

On Going Industry Trends End Users demand machines that can: Produce More There is always a need to increase production rates This means faster line speeds, tighter integration, and less maintenance Switch Quickly Our End Users’ customers want more variety in package sizes Every minute of changeover is lost production Take Less Space Plant space is a premium that cannot be added quickly New machines must fit into existing footprints

Traditional Mechanical Systems Are Limited Chains, Belts, and Gears Inflexible High maintenance Low performance Large footprint Traditional Linear Motors Must use reciprocating motion Cable management is difficult Complex costly mechanical design High cost relative to value added

iTRAK® System Integrated Architecture® Synchronizes with Kinetix® drives, motors and encoders One standard control and Studio 5000® design environment Mechanical Standardization Standardized mechanical system provides greater design flexibility Higher value machine from design to production Increase Production High speeds up to 5 m/s High acceleration up to 10g Quick product changeover Independent mover control Lower Maintenance Time No moving cables Built in lubrication system No belts or chains to tension Operator control changeover Use Less Space High power density Reduced mechanics Direct drive movers Integral part of machine frame

The Value of iTRAK® Increased production rates – 50% or more! Reduced downtime for changeovers Reduced machine footprint Reduced periodic maintenance Increased flexibility with a single design Greater focus on adding value Differentiated machine design Machine Innovation with the iTRAK System by Rockwell Automation

Agenda iTRAK® Motors Update Kinetix ® 5500 Integrated Safety Motion Analyzer Kinetix 5700

Expanding VP single cable motor offering for IP67 food packaging Kinetix VPF Motor Matched Drives: Connects to Kinetix® 5500 and 5700 drives for simple, optimized motor/drive offering Key features Food grade, improved white paint Single Cable Non-Corrosive food grade fasteners & shaft Food grade shaft seal & grease REACH, RoHS Compliant Expanded Size Range Adds 63 & 75 mm frames to MPF’s available 100,115,130,165 mm Frame Sizes Same dimensions as VPL motors for same frame/stack selection Platform Options Optional lower speed windings allow for optimized system sizing and costs Holding brake / non-brake Multi-turn / single turn feedback Expanding VP single cable motor offering for IP67 food packaging

Compatible with Kinetix® 5500 and 5700 based systems LDAT Linear Thruster LDAT-Series Linear Thruster Is a guided, servo controlled linear actuator that is capable of carrying a load. It was developed to provide an out-of-the-box solution for those applications that require high speed, high duty cycle, high reliability, and energy efficiency New Options Availability with an integral brake as a modified standard Availability with a boot for IP66 protection as a modified standard Compatible with Kinetix® 5500 and 5700 based systems

New Enabled Products for AF2015 New DSL Feedback Options– Single Cable! Elwood SX-Series Explosion Proof Motors Exlar GS-Series Linear Actuators Tolomatic IMA Series Linear Actuators New Direct Drive Offerings Wittenstein Frameless – MRSF and MASF Housed Bearing – MRSH, MRSR, and MASR New Hygienic Gear Motors Wittenstein Axenia New Gear Motors Wittenstein PREMO New Integrated Linear with Rotary Motors Wittenstein ADSH and ADSR

Agenda iTRAK ® Motors Update Kinetix ® 5500 Integrated Safety Motion Analyzer Kinetix 5700

Kinetix ® 5500 Integrated Safety Servo Drive Supports global requirements, 195 – 528 VAC input, reducing inventory Integrated Safety SIL3/PLe Innovative common bus system eliminates hardware, reduces installation time and lowers costs 24 VDC control power, reducing overall power consumption safer commissioning and troubleshooting Zero stacked drives, no backplane or power rail required reduces inventory, cabinet space & installed cost 50% smaller reduces cabinet & associated costs Single cable solution reduces installation errors inventory and wiring pathways Induction motor support simplifies inventory and maintenance

Benefits Reduce System Cost Ease of Use Perform SIL3 Ple Safe Torque Off safety functions over EtherNet/IP connection Reduction in wiring of safety circuit Fewer number of components required Safety system validation through code reuse Reduction in cabinet space requirements Complete project integration in Logix Designer of control, safety and motion Increased flexibility and modularity of system design and safety zoning Detailed diagnostics to assist in commissioning and troubleshooting safety related faults Safety zone configuration change without changing hardware Safety over EtherNet/IP with Compact GuardLogix ®,Kinetix ® and PowerFlex® Drives Repeat of the main features and benefits of the system

Agenda iTRAK ® Motors Update Kinetix ® 5500 Integrated Safety Motion Analyzer Kinetix 5700

Motion Analyzer – Learn. Select. Size. Motion Analyzer is now available to you online. With new ways to compare, collaborate and browse, finding the right solution has never been easier. https://motionanalyzer.rockwellautomation.com Register for a free account today!

Motion Analyzer – What’s new New since Automation Fair 2015: Project Reports Saving Enhancements iTRAK ® Information Tool Stober FIT and ProposalWorks™ Integration Voltage Tolerance Winder/Unwinder Template CAM Export/Import 3D Cad Motor Files Additional Products Tools that Simplify Product Sizing and Selection

Agenda iTRAK ® Motors Update Kinetix ® 5500 Integrated Safety Motion Analyzer Kinetix 5700

Machine Builder Challenges Machine Builders today are challenged to differentiate themselves amidst global competition and rapidly evolving technology Machine Builders are pressured to achieve excellence in operational performance Machines that take less space Flexible Equipment Models Reduce Overall Time to Market for their machines Machines that are easier to install and commission Simplified integration of automation systems Machine Performance and Safety

Kinetix® 5700 Servo System A Single Platform for Complete Motion Control Snap fit bus systems, no tools required for ease of installation. Single Cable Technology – 60% less wiring. Features Integrated Safety — controller based safety delivered via EtherNet/IP for safe and flexible machines. Servo and vector motor control in a single platform to simplify integration. Embedded run time tuning technologies to dramatically reduce commissioning time Best in class power density, single and dual axis servos. 40-70% cabinet space reduction.

Kinetix® 5700 Servo System Benefits Less Is More Less Cabinet Space…. Dual Axis Servo Technology 40-70% cabinet space savings Costs savings from smaller cabinets and smaller machine footprint size Less Wiring….. Single Cable Feedback Technology 60% less wiring. Costs savings from less wiring, ease of installation and fewer wiring problems. Less Tuning….. Load Observer run time tuning technology Reduces the need to tune most axes Faster machine commissioning time. Faster time to market

Kinetix® 5700 Servo System DC Bus Supplies Dual Axis Servos 200A common DC bus for shared energy usage and savings Combined Safety Technology. Integrated or Hardwired Safety - Safe Torque-Off SIL3/PLe Multiple motor types supported, including DSL Single Cable Technology Advanced tuning technologies that help improve performance and reduce tuning DC Bus Supplies Power dense design saves cabinet space Dual Axis Servos Advanced motor control technology Single Axis Servos

Kinetix® 5700 Servo System Benefits More is Better More Motor Options…. Support for VP and MP Motor families Support for RDB and HPK motors Support for RA Linear motors, actuators, and thrusters More Power Options….. From 1.6kW to 60kW drive models Modular Power Architecture Configure larger systems More Control Options….. Servo Control Flux Vector Control, with encoder Frequency: Sensorless Vector Control

Up to 69% Reduction in panel size vs Kinetix 6000 Power Density Up to 69% Reduction in panel size vs Kinetix 6000

Advance Tuning for Motion Control Tuning Technology Load Observer: Improved performance and time savings Tune servo loops similar to a motion control expert. Automatically compensates for unknown mechanics, and compliance – such as in belts, flexible couplings, and shafts Applications where inertia varies during operation. Save time by eliminating the need for tuning each axis. Adaptive Notch: Time savings and ease of use Higher performance tuning possible as tracking notch can eliminate harmful resonance and vibration in systems. Automatically adapts to changing frequency over time. Use tracking notch as an indicator to proactively monitor machine performance. Load Observer Can use the load torque estimate as a prognostic indicator over time. Advance Tuning for Motion Control

Safety Technology Networked Safety: Reduces Installation Wiring; Kinetix® 5700 with Integrated Safety GuardLogix® Integrated Safety System Controller PointGuard I/O™ Stratix Industrial Ethernet switch Networked Safety: Reduces Installation Wiring; Simplifies Zoning and Changeover Time

DC Bus Supplies DC Bus Supplies Diode front end Centralized pre-charge and shunting Supports external shunt resistors Parallel up to (3) 2198-P208 for full 200A bus capacity Model Current Peak Current Width 2198-P031 10A 30A 55 2198-P070 25A 75A 2198-P141 47A 141A 85 2198-P208 69A 208A

Servo Inverters Axis Modules Fixed depth 250mm. Designed to minimize width. Model Current Peak Current Power Width 2198-D006-ERS3 2x2.5A 2x6A 2x 1.6 kW 55 2198-D012-ERS3 2x5A 2x12A 2x 3.2 kW 2198-D020-ERS3 2x8A 2x20A 2x 5.4 kW 2198-D032-ERS3 2x13A 2x32A 2x 8 kW 2198-D057-ERS3 2x23A 2x57A 2x 15 kW 85 2198-S086-ERS3 43A 86A 30 kW 2198-S130-ERS3 65A 130A 45 kW 2198-S160-ESR3 85A 160A 60 kW 100

Configuration Studio 5000® software Version 26 or higher New Features Dual axis instance support Ability to configure (2) axis per IP address Each axis is controlled independently Assignable feedback ports Main and Aux ports are assignable for Kinetx 5700 Dual Loop and master axis configurations Larger Bus Sharing Groups No longer limited to 8 axis groups

Control Capabilities Motor Control Technology Rotary Servo Linear stages, thrusters, actuators Dual Loop and Half Axis V/Hz induction motor control IM Sensorless Vector Control IM Closed Loop Vector Control w/ encoder feedback Feedback Support* Hiperface DSL Hiperface sin/cos TTL incremental Generic sin/cos Tuning-less and runtime performance function Load Observer Tracking Notch Filter NEW NEW NEW NEW * Coming soon EnDat sin/cos EnDat digital NEW

Kinetix® 5700 Servo System A Single Platform for Complete Motion Control Snap fit bus systems, no tools required for ease of installation. Single Cable Technology – 60% less wiring. Features Integrated Safety — controller based safety delivered via EtherNet/IP for safer and more flexible machines. Servo and vector motor control in a single platform to simplify integration. Embedded run time tuning technologies to dramatically reduce commissioning time Best in class power density, single and dual axis servos. 40-70% cabinet space reduction.

Kinetix® 5700 - the part of Integrated Architecture® Kinetix 5700 Delivers A Single Platform for Complete Motion Control MACHINES THAT ARE EASIER TO INSTALL AND WIRE MACHINES THAT ARE SAFE, FLEXIBLE, AND HIGH PERFROMANCE MACHINES THAT ARE EASIER TO INTEGRATE, SIMPLER TO TUNE, AND FASTER TO COMMISSION MACHINES THAT TAKES LESS CABINET SPACE Kinetix® 5700 - the part of Integrated Architecture®

Thank You!