Lab Next Week – Nov 7 & 8 DEDICATED PROTOTYPING LAB

Nov 14-15, Presentation 3 (P3) Objectives P3 Main Deliverables: Complete Initial Detail Design Complete Initial Detail Design Analysis, Prove DFM Prepare & Practice Detail Design Presentation P3 Main Deliverables: Single Integrated Powerpoint Presentation File Block Designs Integrated into Overall Project Presentation Brief Walk Through of Product Level Slides 10-15 Min Per Student for Block Design Slides Emphasis on Detailed Design, DFM Analysis and Component Justifications Significant Reuse of P2 slides However update as needed ~ 1:45 Max Time Per Team Slide content & order follows. Lab Slides in Blue

P2 Deliverables Re-used From Labs 1-2 Detailed P3 Slide Order P2 Deliverables Re-used From Labs 1-2 All Project Proposals including block diagrams (Appendix) Selection Process including systematic scoring system (Appendix) Recommended Project – Summary Page Refined Block Diagram Perf Requirements Summary – Showcase Key Requirements Std Requirements Summary – Showcase Key Requirements Product Safety Requirements/Standards Summary Slide(s) – Lab 2A Product EMC Requirements/Standards Summary Slide(s) – Lab 2B Basic Business Case Block Diagram Description Page Requirements Spreadsheet: Project Level Tabs (Excel File – Appendix) Requirements Spreadsheet: Block Level Tab Flowdowns (Excel File – App) Key Risk Areas 3 Key Patents (IP) Found for Product Area Labs 1A-B Lab 1C

P2 Deliverables Re-used From Labs 3 - 4 Detailed P3 Slide Order P2 Deliverables Re-used From Labs 3 - 4 Product Level Design Plan Summary & Gantt Chart Slides – Lab 3 Overall Prototype Plan – Lab3 Product Overall Reliability Rollup Summary Slide(s), Final Warranty – Lab 4 Product Overall Reliability Growth Plan (Optional) Slide(s) – Lab 4 Product Overall Mfg Assembly and Test Process Diagram – Lab 6 Insert Block Design Slides Here

Detailed P3 Slide Order Block Design Slides - Note Re-use From P2 (New Slides in Green) Block Description and Purpose Slide(s) – P2 Include location of Block in overall block diagram, Describe Purpose of Block Block Performance & Standard Requirements Summary - New Include ALL Safety, EMC and Reliability Requirements Show All % Allocations from Product Level Block Breakdown Diagram Slide (Block Diag of the Block) – P2 Block Signal Input/Output Summary Slide(s) – Lab 2A Block Prototype Schematic – Lab 3 5-6 Bullets Describing Theory of Operation

Detailed P3 Slide Order Block Design Slides Cont - Note Re-use From P2 (New Slides in Green) Detailed Design Calculations & Component Selections – Min 3 slides Show all Calculations and Selection Rationale for ALL Components and Their Attributes Device Package Type Rationale Nominal Resistance, Capacitance, Inductance Values & % Tolerance Calculations Resistor Compositions, Capacitor Dielectric, Inductor Winding; Selection Rationale Resistor, Capacitor, Inductor, Diode, Transistor & IC Max Voltage Calculations Resistor, Inductor, Transistor, Diode, Xfmr, & IC Max Power Calculations Power Electronics Heat Sink qj Calculations and Max Die Temp Rise Above Ambient EMC Devices including filters, ferrites, transient absorbers, etc Safety Devices such as Current Limiters incl Fuses, Breakers, GFCI, etc Wire Gauges, Interconnect Contact, & Trace Width Ratings Op-Amp Selections including Ib, Vio, CMRR, Slew Rate, Iout & Error Voltage Calculations Logic Family Selection including Interface Compatibility, Speed, Power CPU and/or PLD Types and Clock Speed, Performance Capabilities Regulator Basic Performances incl % line and % load regulations Nominal Time Domain Operational Simulations Nominal Frequency Domain Operational Simulations Worst Case or Monte-Carlo Simulations Additional Analog Circuit DFM Analysis as applicable

Detailed P3 Slide Order Block Design Slides Cont - Note Re-use From P2 (New Slides in Green) Additional Detailed Design Calculations & Component Selections – (Optional) Digital Circuit DFM Analysis as applicable (Lab 8) Power Circuit DFM Analysis as applicable (Lab 8) Any Firmware & Programming Design Descriptions Flow Charts State Diagrams and Bubble Charts Description of Development Tools and Environment Configurations and Setup

Detailed P3 Slide Order Block Design Slides Cont - Note Re-use From P2 (New Slides in Green) Block Prototype BOM – Lab 3 Block Production BOM – Lab 5 Block Prototype Netlist – Lab 3 Block Prototype Layout – Lab 3 Block Production Schematic, Netlist & Layout (Optional) – Lab 5 Block Parts Count Reliability Estimation Slide – Lab 4 Block Verification Plan-Results - New Dig O-scope ePictures Dig Photos of Prototype Dig Photos of Laboratory Testing Dig Videos of Laboratory Testing

All Components Require Some Level of DFM Justification Passives: Resistors, Capacitors, Inductors, Thermistors Semiconductors: Diodes, Transistors, SCRs, Triacs, Bridges, Integrated Circuits, etc Sensors: Temp, Pressure, Humidity, Ph, Moisture, Distance, Proximity, etc Transducers: Speakers, Microphones, Buzzers, Peizo, etc Relays: Electro-Mech, Solid State, Reed, Latching Motors: Drives, Solenoids, Linear Motors, Actuators Transformers: Auto, Split, Center Tapped, Toroid, RF, Tuning Batteries: Alkaline, NiCd, NiMH, LiIon, Pb Acid, etc Interconnects: Wire, Connectors, Terminals, Power Plugs, Cables, Jacks, Plugs, etc Switches: Toggle, Rocker, Momentary, Breakers, Keyboards, etc Displays: Lamps, LEDs, Segmented Displays, LCDs, etc Over Current Protection Devices: Fuses, Breakers, GFCI, Surge Protectors Over Voltage Protection Devices: Diodes, Fast Clamps, Tranzorbs Other Safety & EMC Devices: Ferrite Beads, Chokes, Line Filters, Shielding Why was this particular manufacturer’s part number picked? What are the most important part attributes and how have you guaranteed DFM?

Common Analog & Power Subcircuits for DFM Analysis Non-Linear Linear Comparators Oscillators (non-sinusoidal, square, sawtooth, etc) Voltage Limiters and Clamps Rectifiers and Bridges Math Functions (multiply, divide) Log and other Non-linear Amplifiers Sample and Hold Amplifiers Envelope & Peak Detectors Phase Detectors Phased Locked Loops Switching Voltage Regulators Pulse Generators, Debouncers Multipliers, Modulators, Transmitters, Receivers Amplifiers and Attenuators Math Functions (add, subtract) Oscillators (sinusoidal) Filters Voltage Regulators Voltage References Analog Drive Displays (Bulbs, LEDs, etc)

Common Digital Subcircuits for DFM Analysis Logic Family Based LSI & VLSI Adders, Subtractors, Math Units Magnitude Comparators Encoders Decoders Multiplexers (Mux’s) Demultiplexers (Dmux’s) Code Converters Bus Buffers Flipflops, Latches, Latching Buffers Counters, Timers Pulse Generators Optical Couplers CPU’s & Microcontrollers Analog-Digital Converters Digital-Analog Converters Prog Logic Devices, FPGAs Sequencers Prog Read Only Memories (Eproms, EEproms) Random Access Memories (SRAM, DRAM) Controllers (Serial, Drive, USB, Ethernet) Logic Input Displays