Materials Science and Engineering

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Presentation transcript:

Materials Science and Engineering Solar Cells Mike McGehee Materials Science and Engineering

Why solar cells are likely to provide a significant fraction of our power We need ~ 30 TW of power, the sun gives us 120,000 TW. Solar cells are safe and have few non-desirable environmental impacts. The sun shines when we need energy the most. Using solar cells instead of burning coal to generate electricity is a much easier way to reduce carbon emissions than replacing gasoline in vehicles. 600 TW is in places were collection is practical.

Area needed to power the country (150 km)2 of Nevada covered with 15 % efficient solar cells could provide the whole country with electricity J.A. Turner, Science 285 1999, p. 687.

Multicrystalline silicon solar cells: today’s most popular technology 12 % efficiency $420/m2 Cost ($/W) Cell                      $2.50 Making the module  $1.00 Inverter                 $0.50 Retro fit installation   $4-5.00 TOTAL              $8-9.00 Avg. cost of PV cell electricity over 30 yrs at 6% interest is more like 21 c/kW-hr according to my calculations. It would be worthwhile to see how you got 34 c/kW-hr... in case I messed up. Avg. cost of grid electricity in CA is more like 13 c/kW-hr. Peak rate in summer is 29 c/kW-hr, but in winter it is only about 12 c/kW-hr. I am not sure if you want to specify this. Basically: Summer peak (afternoon - evening): 29 Summer off-peak: 9 Winter peak: 12 Winter off-peak: 9 Average cost over 30 yrs of PV cell electricity in CA including 6 % interest payments: Average grid electricity in CA: Peak rates in CA: $0.34/kW-hr $0.13/kW-hr $0.29/kW-hr actually lower if the interest is deducted from taxes will rise over 30 years

Implications Solar cells are on the verge of being economically competitive when storage is not required. The market is growing at over 32 %/yr. Because a 40 % rebate is available, the demand currently exceeds the supply. Venture capitalists invested over $750 million in solar last year. A 3x cost reduction would lead to huge market growth. A 5-10x cost reduction coupled with batteries or electrolyzers would transform the entire way we obtain energy.

Conventional p-n junction photovoltaic (solar) cell ηmax = 32% heat loss Energy e- hν p-type usable photo-voltage (qV) n-type heat loss h+ Jenny Nelson, The Physics of Solar Cells, 2003.

Multijunction cells SpectroLab has achieved 37 % efficiency Grid SpectroLab has achieved 37 % efficiency Costs are estimated at $50,000/m2, so concentrators must be used. n GaAs AlInP n n p GaInP (1.90 eV) AlGaInP p p + + n ++ GaInP n n p GaAs (1.42 eV) GaInP p p + + n ++ GaAs:N:Bi n n p GaAs:N:Bi (1.05 eV) GaAs:N:Bi p p + + n ++ n p Ge Substrate (0.67 eV)

The cheapest option Efficiency: 0.3 % We don’t have the land and water to provide the world with energy this way. Can we artificially improve the efficiency?

Traditional Thin Film Solar Cells A thin film of semiconductor is deposited by low cost methods. Less material is used. Cells can be flexible and integrated directly into roofing material. CIGS (CuInGaSe2) World record: 19.5 % Stable Is there enough In in the world? amorphous Si World record: 12.1 % not completely stable CdTe World record: 16.5 % Cd is toxic

Nanosolar “A New Day Dawning? Silicon Valley Sunrise,” Nature 443, September 7, 2006, p. 19.

Roll-to-Roll coating: A route to taking the costs below $50/m2 and keeping efficiency > 10 %. P. Fairley, IEEE Spectrum. Jan. 2004 p.28

A New Generation of Low-Cost Organic Electronics Organic LED Displays Organic LED Lighting GE Electronic Paper w/ polymer backplane Organic Solar Cells “Applications where VLSI is not needed, where flexibility, non-brittleness is a plus, where cost/cm^2 cannot be extremely large or large-scale, low-cost… so, especially, LED and OLED lights, solar, RF-id” Konarka GE Polymer Vision’s Readius

Conjugated polymers

Conjugated (semiconducting) molecules Abundant: > 70,000 tons/year Non-toxic Low-cost: ~1$/g  17¢/m2 Stable CuPc Peter Peumans (Stanford Electrical Engineering)

Single semiconductor organic PV cells Electric field (E) - - + - + + Ca ITO Organic semiconductor Distance High exciton binding energy Low mobility Quantum efficiency < 1 %

Flat bilayer organic PV cells Carriers are split at the interface.1 They selectively diffuse to the electrodes.2 h+ Strategies for improvement are to increase the exciton diffusion length or interpenetrate the semiconductors. Exciton diffusion length ~ 4-20 nm Absorption length ~ 100-200 nm 1 C.W. Tang, APL 48 (1986) p. 183. 2 B.A. Gregg, J. Phys. Chem. B 107 (2003) p. 4688.

Nanostructured Cells e- E h+ Excitons are split at interfaces. Separating the electrons and holes enables the use of low quality materials January 2005 Materials Research Society Bulletin

Bulk heterojunction PV cells made by casting blends Polymer Electron acceptor Energy conversion efficiency (AM 1.5) absorber electron acceptor Polymer C60 derivative Plextronics 5.4 % Polymer polymer Friend 1.9 % Polymer CdSe nanorods Alivisatos 1.7 % Polymer ZnO nanocrystal Janssen 1.6 % polymer/C60 blend Heeger et al. Science 270 (1995) p. 1789. Alivisatos et al., Science 295 (2002) p. 2425 polymer/nanorod blend fabrication is simple not all excitons reach at interface there are deadends

Ordered bulk heterojunctions Reflecting electrode 1st semiconductor (e.g. P3HT) ~ 2 absorption lengths (200 - 300 nm) Electron accepting semiconductor (e.g. titania) Transparent electrode (e.g. ITO) < 2 exciton diffusion lengths (~10-20 nm) Almost all excitons can be split No deadends Polymer chains can be aligned Easy to model Semiconductors can be changed without changing the geometry.

CNT’s can be deposited from solution and are more flexible CNT-Film on PET Devices Bending cells to 5mm curvature had no effect Bending cells to 1mm reduced efficiency by 20%, but not irreparably. ITO on PET Devices Bending cells to 5mm destroyed cells irreversibly. Mike Rowell, M. Topinka, M.D. McGehee, Prall, Dennler, Sariciftci, Hu, Gruner, APL, 88 (2006) p. 233506.

Replacing ITO electrodes with carbon nanotube meshes Solar cell I-V CNT-TC Solar cell Schematic 2 Sunlight Sunlight Nanotube Film PEDOT:PSS Transparent Electrode Vout -2 Current (mA/cm2) -4 CNT -6 P3HT:PCBM Light Absorber ITO -8 Back Electrode -0.2 0.2 0.4 0.6 Voltage (V) Efficiency jsc Voc Fill Factor CNT cell 2.5% 7.8 mA/cm2 605 mV 0.42 ITO cell 3.0% 8.0 mA/cm2 610 mV 0.52 in collaboration with George Gruner, L.Hu, D.Hecht, (UCLA)