Android-Flint Aquence Coating, Powder Coating, and Assembly

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Presentation transcript:

Android-Flint Aquence Coating, Powder Coating, and Assembly

Android Aquence Coating Line

Android’s Aquence™ Coating System Largest non-captive dip line in the world Each tank: 22’ L x 11’ W x 10’ H 14 tanks 20,000 gallons each Full vehicle bodies +/- 9°tipping for full coverage Able to coat / prime: Steel

Aquence® 930 Coating General Comparative Performance to Zinc-Phos Aquence® 930 Coating General Comparative Performance to Zinc-Phos. + Ecoat

Aquence® 930 vs. E-coat Edge Protection on CRS Specially Fabricated L-Shaped Parts for edge corrosion evaluation, horizontal burr Conventional Process Ecoat 20 cycles GM 9540P ACC 915 Aquence 930 Conventional Process Conventional Process Ecoat 504hrs NSS ACC 915 Aquence 930 ACC 915

Edge Coverage, Burr test Aquence vs. Other Primers 31. Dezember 2017 Aquence® 930 vs. Other Primers Edge Protection on CRS Edge Coverage, Burr test Aquence vs. Other Primers Aquence ECOAT 1X Powder 2X Powder Metal Coating Good Coverage--Aquence Limited coverage--e-coat In the evaluation of coated metal edge protection, the use of neutral salt spray testing can demonstrate the variation in edge protection between coating technologies. Many coated parts have severe specifications for creep from scribe in the center of parts/panels, but allow for edges to be taped or edge corrosion to be Ignored. We recommend that customer evaluate the failure mode of their current production and determine whether edge corrosion is an issue that Needs to be addressed with their current coating material. This may allow them to consider Autophoretic Coatings as a higher quality coating process. Aquence 930 . Ecoat . SEM, 1000X . 7

AQUENCE® Aquence 900 Series Coatings are environmentally responsible 31. Dezember 2017 AQUENCE® Aquence 900 Series Coatings are environmentally responsible Very Low Volatile Organic Compounds (VOC) and eliminates hazardous air pollutants (HAPs) Alkyl Phenol Ethoxylates (APE) free Compliant to various regulatory directives or registrations: RoHS, ELV and WEEE No toxic heavy metals as supplied Significant process improvements Decreased energy consumption Simplify wastewater treatment and disposal Smaller equipment footprint Aquence™, next generation water-based autodeposition coating is used frequently to coat frames and chassis. With Aquence™, customers have been able to realize a 40 percent footprint reduction in their paint shop, reduce capital expenditures and paint shop complexity while decreasing energy consumption, eliminating heavy metal sludge, and improving inside-out corrosion performance.

Aquence 930 Major Benefits Fully coats the inside of tubular structures Good prime layer for powder coating using the Henkel Co-cure process Superior edge coating—see electron micrograph Very green—virtually no VOCs and coupled with powder coating this is a very environmentally friendly process Superior impact flexibility for Aquence

Aquence 930 Co-Cure with Powder Coat: Industrial Applications Commercial vehicle Aquence 930 Co-Cure with Powder Coat: Industrial Applications Trailer Hitches Solar Energy Structures Ag/Con Structures Motorcycle frames/ components

Customer Acceptance Volvo Construction Caterpillar Nissan Boeing Mobsteel Ford GM Mercedes Truck