The Compelling Solution . .

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Presentation transcript:

The Compelling Solution . . SMT Solution 2018/1/24 Cleo SMT Solution vSkysoft Solution

Business Challenges Current Reality and Challenges Customer Requirements: Price Quality Delivery Manufacturing Prowess: Standardization Overall Efficiency Sustainable Growth Market Demands: Cost Reductions Legal Litigations Competitiveness 2018/1/24 Cleo SMT Solution

Industry Challenges Management Level Challenge Conform to Customer Requirements & Expectations Continous Improvement On OEE Standardization of Processes Real Time WIP Visualization Machine Optimization Shop-floor Transparency Total Process Traceability 2018/1/24 Cleo SMT Solution

Industry Challenges Operational Challenge Minimizing Material Set-Up Time and Production Change Over Time Prevention of Running Production with Incorrect Parts Unsafe handling of MSD (Moisture Sensitive Device) Traceability, or Unusable Traceability Data Line Stop Due to Part Shortages/Errors High Cost of Documentation Ensure the Process/Procedure/Working Instruction Implementation 2018/1/24 Cleo SMT Solution

is readily available for you! The Industry Focus Solution 2018/1/24 Cleo SMT Solution is readily available for you! The Industry Focus Solution 2018/1/24 Cleo SMT Solution 5 vSkysoft Solution

System Architecture 2018/1/24 Cleo SMT Solution

System Architecture MES Solution Enterprise Resource Planning System Interface Interface Integration: SECS/GEM, PV02,OPC,Modbus,Profitbus,S7 Production Order Management Planning ERP interface OEE Management Quality Control Production Control Delivery Document Control Traceability SPC Workplans Recipe Management Maintenance Process Control DOE for PV 2018/1/24 Cleo SMT Solution

Cleo SMT Solution Database Business Intelligence Material Management Verification Machine Performance Material Management Traceability 2018/1/24 Cleo SMT Solution

Cleo SMT Solution We provide Total Manufacturing Information Supply Chain Material warehouse Production Packing shipping Material Registration Stock location control IQC FIFO Material kitting Stocktaking Dry storage Dry/Bake Oven Verification Traceability Assembly Testing Repair Quality Control WIP Work order control Monitoring Packing Delivery Marking Delivery 2018/1/24 Cleo SMT Solution

Work Order Management ERP MES Production Orders are downloaded from ERP to vSkysoft Planning Board through our standard Interface Map. These orders are then being released to the respective scheduled Line for production. Once the work order has started for production, system will start capturing process & production information in real time. These information can then be sent to the ERP system in batches with defined frequency. System supports manual entry of work order as well. ERP MES 2018/1/24 Cleo SMT Solution

Material Management ERP vSkysoft supports Material registration, IQC, Stock In, Stock Out, Location Control etc for total WIP visibility. It can be interfaced with the respective ERP’s to enhance their Inventory status end to end from Raw Material or Finished Goods. Registration IQC Stock In Stock Out ERP 2018/1/24 Cleo SMT Solution

Process Management Shop-floor Intelligence & Data Collections Real time machine Data Collection Material Verification Material Traceability Client 2018/1/24 Cleo SMT Solution

Process Management Process Management(PTH)Data Collections Enforce Route Assembly Test and Repair Quality Check Packing Shipping Repair Manual Assembly Visual Inspection Test Box Build Quality Check Packing Shipping 2018/1/24 Cleo SMT Solution

Business Intelligence Production information are captured and processed in Real Time. These intelligences are readily available for display via Web Report and Dashboard. Production Report and Dashboard Quality Report and Dashboard Traceability Report KPI Report 2018/1/24 Cleo SMT Solution

Material Management Material Registration Support 1D Scanner or 2D Camera Camera could capture all the reel information in one second Unique ID link with reel information (Part Number, Lot Number, Quantity etc.) 2018/1/24 Cleo SMT Solution

Material Management Material IQC Material IQC at Receiving & Loading AQL :- Full Check,Sampling,Exempt Result :- Accept,Reject,Pending Provides LCR Measurement Provides Body Mark Checking 2018/1/24 Cleo SMT Solution

Material Management Material Stock In Dynamic Location Fixed Location Location Capacity Support PDA and Scanner 2018/1/24 Cleo SMT Solution

Material Management Material Stock Out Material issue based on work order Support JIT Delivery Material Verification Lot Control FIFO Control 2018/1/24 Cleo SMT Solution

Machine Interface Machine Host interface(Panasonic,FUJI,Yamaha,Siemens,JUKI etc.)guarantees accurate machines data are captured in Real Time. vSkysoft Supports SPI and AOI (Omron, TRI) Host Interface for Real Time Test Data capture as well. Machine performance Feeder Performance 2018/1/24 Cleo SMT Solution

Feeder Maintenance Feeder Data are automatically processed and kept in our Data Depository Server. These data can be maintained base on Days Pickups Pickup rate 2018/1/24 Cleo SMT Solution

Materials Verification Prior to production, material MUST be verified against Program or BOM, otherwise machine or conveyor will be stopped. Client PC Support Alternative Parts Support Block Reels Support MSD PDA Client 2018/1/24 Cleo SMT Solution

MSD Control For MSD component, System record the open seal time automatically For those MSD component not expired, could be stored in Dry storage For those already expired component, must return to Dry Oven for baking 2018/1/24 Cleo SMT Solution

Process Traceability Production & Process information are readily available for traceability purpose down to the component level Work Order Level Single PCB Level Support Panel and Block Traceability 2018/1/24 Cleo SMT Solution

Manual Assembly Manual Assembly supports: Visual Inspection Box Build Test Quality Check Packing Shipping Repair Manual Assembly supports: Record or verify correct material Record the WIP information Check Previous Route is Correct 2018/1/24 Cleo SMT Solution

Visual Inspection Visual Inspection supports: Result recording Manual Assembly Visual Inspection Box Build Test Quality Check Packing Shipping Repair Visual Inspection supports: Result recording WIP recording Repairs / Reworks Route sequence validations 2018/1/24 Cleo SMT Solution

Box Build Box Build supports: Manual Assembly Visual Inspection Box Build Test Quality Check Packing Shipping Repair Box Build supports: Recording the relationship between Main and Attached Parts Attached parts verifications Recording of WIP information Route sequence validations 2018/1/24 Cleo SMT Solution

Testing Test supports: Recording of test result Fault alert for Repair Manual Assembly Visual Inspection Box Build Test Quality Check Packing Shipping Repair Test supports: Recording of test result Fault alert for Repair Recording of WIP information Route sequence validations 2018/1/24 Cleo SMT Solution

Repair Repair supports: Recording of Results Analysis reporting Manual Assembly Visual Inspection Box Build Test Quality Check Packing Shipping Repair Repair supports: Recording of Results Analysis reporting Recording of WIP information Route sequence validations 2018/1/24 Cleo SMT Solution

Quality Control Quality Control supports: Manual Assembly Visual Inspection Box Build Test Quality Check Packing Shipping Repair Quality Control supports: AQL : Full Check,Sampling, Exemption Result : Accept,Reject,Pending Recording of WIP information Route sequence validations 2018/1/24 Cleo SMT Solution

Packing Packing supports: Recording of Packing parts Manual Assembly Visual Inspection Box Build Test Quality Check Packing Shipping Repair Packing supports: Recording of Packing parts Parts verifications Recording of WIP information Route sequence validations Box label printing 2018/1/24 Cleo SMT Solution

Shipping Shipping supports: Recording of Shipping info Manual Assembly Visual Inspection Box Build Test Quality Check Packing Shipping Repair Shipping supports: Recording of Shipping info Carton and Palletizing Recording of WIP information Route sequence validations Print of shipping labels 2018/1/24 Cleo SMT Solution

Value Propositions Improve Inventory Turn, Streamline Operations, Improve Efficiency Reduce Setup / Change-Over time, Improve Change-Over Efficiency Real time Monitoring of machine performance, Improve Line Utilization Material Verification, prevent Erroneous Placement Strict Route Control, Completely Traceability Total Shop-Floor Visibility & Transparency Process Standardization Profit Maximization 2018/1/24 Cleo SMT Solution