Bitumen Delivery and Storage

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Presentation transcript:

Bitumen Delivery and Storage Gearoid Lohan Hazards of Bitumen Delivery and Storage

Overview Bitumen regarded as a ‘safe product’ Inert at ambient temperature. Low Volatility Low water solubility Highly durable

Bitumen Types and Grades Penetration grade bitumens 40/60pen, 70/100pen, 160/220pen Polymer Modified Grade Bitumens Special Applications – Higher Temperatures Oxidised / Blown Grade Bitumens Clear Grade bitumen (Coloured Asphalt) Other types Emulsions Hard Grades

Schematic of the Asphalt Value Chain Shipping / Supply: Crude is moved by ship or Pipeline to refineries Crude Crude Downstream: Refinery Upstream: Crude Exploration & Production Refined Products: Bitumen Modification Processes Asphalt Asphalt Bitumen Asphalt Plant Or Emulsion Manufacture Bitumen: Supply & Distribution Transport To work site Paving

Bitumen – The Hazards High handling Temperature – Bitumen Burns. Fire – Combustible Contact with Water Bitumen Overflow during off-loading Pressure discharge Vapour emissions (11oc drop – reduces fumes by 50%)

The Hazard - Fire Flash Point > 230 oC (approximately) Contact with Insulation (self ignition) Overheating Never use water – foam or dry powder to extinguish the fire.

The Hazard – Bitumen Burns locations Hose Overflow Valve Blocked Sampling Treatment Cool for 5 minutes (water) Never attempt to peel off bitumen

The Hazard – Pressure Discharge 50% of all accidents – during delivery. Can lead to Bitumen Burns Drench Shower Bitumen Hoses –Testing, Flanges

The Hazard – Bitumen Spills Tank Gauges High Level Alarms Overflow pipe

Minimize the Risk Drench Shower PPE - within 6m of the delivery point. Product storage temperature Tank Labeling avoid product crossover Level gauge maintenance Bitumen First Aid – Bitumen Burns Cool water (Drench Shower) Leave bitumen in place Do not bandage Call emergency Services

Bitumen HSE – What the Bitumen Tank Farm should have? Off-loading Instructions Adequate Lighting Tank Labelling, Gauges, Alarms Bitumen Burns poster Bitumen Burns Guidance Never mix penetration grade with cutback Adequate Turning Angle for Trucks

Bitumen PPE Helmet, Visor and Neck apron One piece Coverall - with High Vis Heat resistant gloves Foot protection

Bitumen HSE – What the Bitumen Tank Farm should have? Adequate Turning Circle Drench Shower Fire Extinguisher Material Safety Data Sheets Emergency Plan Tel No.s – Do you know where to go in the event of an emergency ? Risk Assessment Adequate Signage/Posters - Directions

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