TEAM TOGETHER WE ACHIEVE MORE.

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Presentation transcript:

TEAM TOGETHER WE ACHIEVE MORE

Team Sourcing Co Ltd

Introduction On the very day of 13th may in 2009, we started our journey. With the grace of almighty Allah and all of your support and blessing, We could settle down our platform of business turnover to 257 million dollar per year. Company started based on very simple slogan, – “TOGETHER WE ACHIEVE MORE’’

Our Integrated services MERCHANDISING DEPARTMENT We have 85 merchandisers by this time who have the capacity to do the detail costing and support the buyer parallel to get the correct price from the factory. We do the thread bear follow up with the strict time and action calendar to make sure the goods are on correct fit, quality, and shipped on time

Our Integrated services Not only we provide the best sampling but also we provide a cost effective design solution to our valued customers. Following the current season’s forecast from WGSN and major fashion fair, we make two collections a year to support our customer’s product range. Different techniques and washes frequently applied to introduce new ideas and also we try to understand other manufactures innovative techniques throughout the world to implement and enrich our technical library. DESIGN AND DEVELOPMENT

Our Integrated services We have ten textile graduate engineer who’s job is to guide the factory from the selection of the yarns till to finishing of the fabric and guiding the factory in every day’s trouble shooting to get the proper fabric, garments’ fit TECHNICAL SUPPORT QUALITY CONTROL We have 74 Quality controller having textile background who are involved from the product development to shipment. they work hand in hand with the merchandisers, fit tech team and buyers manual and QA guideline. We follow AQL 2.5.

Our Integrated services We have an details lab to cross check both fabric and garment on a daily basis when the INLINE QA are bringing the randomly picked fabric and garments from the production floor. This gives us a comfort level of assurance before we release the goods. IN HOUSE LAB COMMERCIAL DEPARTMENT We have strong commercial team to follow up the documents and check the documents. As we assure the correct document on time. so that customer do not have any problem to release the goods.

Our Integrated services Our Compliance Department is proactive, motivated and has a high level of customer service orientation. We have analytical thinker and passionate problem solver who has the ability to read and interpret complex regulations and then make accurate operational decisions regarding them. COMPLIANCE DEPARTMENT

Our Global Network

Capacity And Customers Turkey: COLIN’S, Loft, US POLO, PIERRE CARDIN, KOTON Germany: NEW YORKER, Denmark: TEXMAN, MARCUS Poland: LPP/ ARTMAN, CARRY Switzerland: OFFTEX/ CHICOREE, POLYPINS New Zeland: The Warehouse Ltd. Italy: Piazza Italia, Sicem, Motivi, Luca, Alcott, Terranova Greece: SPRIDER, SWEET HEART USA/ Canada: Carters Oshkosh, BJD, AE GROUP, US APPARELS, Walmart Australia: TAXI CLOTHING Brazil: Riachuelo Uk & Ireland: Tailored Image, Heatons Mexico: Price Shoes Chile: Paris Circular Knit - 37 Mill Pcs/yr (In-house capacity - 17 Mill Pcs /yr Out sourcing capacity -20 Mill Pcs /yr) Sweater Knit - 15 Mill Pcs /yr (In-house capacity - 2 Mill Pcs /yr Out sourcing capacity - 13 Mill Pcs /yr) PRODUCTION CAPACITY Woven - 10.5 Mill Pcs/yr (In-house capacity - 5.5 Mill Pcs /yr Out sourcing capacity - 5 Mill Pcs /yr) Current Customers

Yearly Turnover With Warehouse (For Last 8 season) We are working with warehouse from the year 2012 which is one of the biggest supermarket in New Zeeland. We successfully closes 8 season, Business achievement as below Year Qty No of Style No of PO In Million USD 2012 430410 26 148 1.008772 2013 1029130 36 333 2.690136 2014 1181790 61 412 2.804313 2015 2180739 79 439 4.52224 In 2016 we are expecting more

Turnover Product Yearly Turnover USD Outer Wear Woven 25 Mil Woven Bottom 20 Mil Woven Shirt 15 Mil Sweater Knit Item 90 Mil Total 170 Mil

Manufacturing Units (UNIT 1) (UNIT 2)

Manufacturing Unit (Circular Knit)

Manufacturing Unit (Circular Knit) Major Customers 36 Production lines 2,144 Employees 2,100,000 Pcs Per Month PRODUCTION CAPACITY NEWYORKER (Germany) NEXT (UK) DHS (UK) COLIN’S (Turkey) KAPPA (Germany) THE WAREHOUSE LTD(New Zealand) SALES VOLUME

Manufacturing Unit (Circular Knit) From toddler to adult, we do every categories of knit items. T-shirts, tank tops, fleece jackets, knit trousers, skirts PRODUCTS

Manufacturing Unit (Circular Knit) SOCIAL AUDIT TEAM DESIGN AND DEVELOPMENT We have a strong compliance control team who’s job is to coach the factory’s management to feel motivated to maintain all the minimum compliance requirement as per the law of the land and minimum requirement from the buyers. Not only we provide the best sampling but also we provide a cost effective design solution to our valued customers. Following the current season’s forecast from WGSN and major fashion fairs, we make two collections a year to support our customer’s product range. BSCI Certified We follow ILO convention ratified by Bangladesh Govt., national labour laws and all global compliance requirement ( SA8000, BSCI, WRAP) as bench mark for all the compliance standards. So, As a follower, Our responsibility is to make sure all the production place where by we get our goods produced do maintains all the ethical trade standards. QUALITY ASSURANCE Our focus is on quality rather than quantity. We are committed to produce at the highest level and never compromised quality. We ensures strict quality control measures where each products has to go through a series of thorough scrutiny.

Manufacturing Unit (Circular Knit) KNITTING MACHINERY Type of Machine Circular Knitting Machine Circular Knitting Double/ Circular Knit Double/ Circular Flat Knit (Computerized) Brand ZENTEX JY-LEH Origin SINGAPORE TAIWAN Dia 20 22 24 26 28 30 32 34 36 38 52” Gauge 24 14 Feeders 78 84 90 96 102 64 68 72 Number of Machine 1 2 6

Manufacturing Unit (Circular Knit) DYEING MACHINERY Type of Machine Origin Number of M/C Capacity/Machine High Temperature Dyeing Taiwan 1 15KG/Batch 25KG/Batch 50KG/Batch 150KG/Batch Normal Temperature Dyeing 200KG/Batch 2 400KG/Batch 500KG/Batch 600KG/Batch 800KG/Batch 1200KG/Batch

Laboratory & Quality Testing Manufacturing Unit (Circular Knit) OTHER MACHINERY Finishing Machinery Type of Machinery Brand/ Model Origin No. of Machine Conicity/ Machine Calendar Compacting Machine FACOn America 1 8 ton Squeezer Machine Cimino Italy 10 Ton 4- alembic Tensionless Dryer Machine LK Taiwan Air Toning Machine FICTEPA   Laboratory & Quality Testing Spectrophotometer Tree-Point Switzerland 1 Gyrowash Model 415/8 James H.Heal U.k Digital PH and Temperature Meter U.K Crock master with Digital Counter Wascator FOM710S Standard Tumble Dryer Verivide Color Assessment Cabinet Orbitor-Pilling Tester GSM Meter Precision Balance Pespiration Infra-Red Laboratory Dyeing Machine IR-24 Taiwan Utilities Section Type of Machine Brand/ Model Origin tilma:lejn°1e Capacity/ Machine Receiver with Compressor   Germany 1 6.98 1.43/ hr 10 bar Gas Generator Caterpillar USA 1 Megawatt Diesel Generator Energypac 350KW Boiler IBL India 8 Ton Sub Station AEG ETP & WTP Multi -Tex - Eng. 2 100 M3 /hr

Manufacturing Unit (Circular Knit) Export Status 2009-2015

Manufacturing Unit (Woven) Woven Unit (Bottoms) 8 Production lines 1,100 Employees 225,000 Pcs Basic Chino & 5 Pocket Per Month 150,000 Pcs Cargo Per Month Major Customers Production Capacity C&A (Germany) SPRIDER (Greece) U.S. POLO (Turkey) COLIN’S (Turkey) DEFACTO (Turkey) INCOR (Italy) COMPLICES (France) CIA HERING (Brazil)

Manufacturing Unit (Woven) Woven Unit (Bottoms) Our sample section is enriched with efficient pattern makers and highly trained technicians, who are always ready to take challenges for new silhouettes and patterns. We maintain a technical library to support our customer when necessary and we always keep the records of our mistakes to avoid the future repetition. SAMPLE DEPARTMENT DESIGN AND DEVELOPMENT Not only we provide the best sampling but also we provide a cost effective design solution to our valued customers. Following the current season’s forecast from WGSN and major fashion fair, we make two collections a year to support our customer’s product range. Different techniques and washes frequently applied to introduce new ideas and also we try to understand other manufactures innovative techniques throughout the world to implement and enrich our technical library.

Manufacturing Unit (Woven) Woven Unit (Bottoms) Our strength in all categories of bottoms, denim trousers and skirt, non-denim trousers and skirt, chino, 5 pockets, cargo. For all men’s, ladies, boys, girls, toddler, baby. From basic to stylish. PRODUCTS BSCI Certified We follow ILO convention ratified by Bangladesh Govt., national labour laws and all global compliance requirement ( SA8000, BSCI, WRAP) as bench mark for all the compliance standards. So, As a follower, Our responsibility is to make sure all the production place where by we get our goods produced do maintains all the ethical trade standards. Our focus is on quality rather than quantity. We are committed to produce at the highest level and never compromised quality. We ensures strict quality control measures where each products has to go through a series of thorough scrutiny from fabric to the end product.

Manufacturing Unit (Woven) Woven Unit (Shirt) Production Capacity 9 Production lines 1,095 Employees 105,000 Pcs Non Basic Shirt Per Month 220,000 Pcs Basic Shirt Per Month

Manufacturing Unit (Woven) Woven Unit (Shirt) Our strength in all categories of Top – Woven Shirt & blouse – men’s, ladies, boys, girls, toddler, baby. From basic to stylish. PRODUCTS Sample Department Our sample section is enriched with efficient pattern makers and highly trained technicians, who are always ready to take challenges for new silhouettes and patterns. We maintain a technical library to support our customer when necessary and we always keep the records of our mistakes to avoid the future repetition.

Manufacturing Unit (Woven) Woven Unit We are extending facilities to workers to encourage them for better performance. At present we are giving attendance bonus, efficiency bonus and employee of the month prize. INCENTIVES AND OTHER FACILITIES COMPLIANCE AND HRD The company is very much aware of and maintaining the Buyer’s compliance as such Adequate working area Well ventilated and well lighted Provision of hygienic toilet facilities. Adequate supply of filtered drinking water Adequate fire equipment are provided in working areas Adequate safety exits are provided. Medical and first aid facilities. We maintain the local labor laws, rules and regulations for payment of wages as well as we provide other facilities.

Manufacturing Unit (Woven) Export Status 2009-2015

Manufacturing Unit (Outer Wear) Outer Wear Unit-1 12 Lines 65 Machines Per Line 1,372 Employees 150,000 Pcs Per Month Unit-1 Major Customers Colins Didrikson H&M Intersports Next S-Oliver Production Capacity

Manufacturing Unit (Outer Wear) Outer Wear Unit-2 24 Lines 70 Machines Per Line 2,700 Employees 300,000 Pcs Per Months

Manufacturing Unit (Outer Wear) Outer Wear Unit Jacket, Vest, Jogging Suit, Padding Jacket, down, Welding, Skiwear, Rain wear, Seam Sealing Jacket, Wind Breaker etc. PRODUCTS

Manufacturing Unit (Outer Wear) Outer Wear Unit BSCI Certified QUALITY ASSURANCE & INSPECTION We follow ILO convention ratified by Bangladesh Govt., national labour laws and all global compliance requirement ( SA8000, BSCI, WRAP) as bench mark for all the compliance standards. So, As a follower, Our responsibility is to make sure all the production place where by we get our goods produced do maintains all the ethical trade standards. Our focus is on quality rather than quantity. We are committed to produce at the highest level and never compromised quality. We ensures strict quality control measures where each products has to go through a series of thorough scrutiny from fabric to the end product.

Manufacturing Unit (Outer Wear) Machinery and Equipment Outer Wear Unit Machine Name Brand Units   Single needle lockstitch with thread trimmer Brother 480 Sets Inspection Machine UZU 2 Single needle lockstitch with side cutter (1/4”) 36 Fusing Machine Hashima 1 Single needle lockstitch needle feed with thread trimmer 60 Snap Testing SAFQ Twin needle lockstitch (1/4”) Gauge 96 Velcro Cutter Twin needle lockstitch needle feed split needle bar 48 Seam Sealing Machine 6 Bar Tacker Water Shooter/Cross Sealer 4 Over Lock 2-needle, 4-thread Pegasus Stop Mark Over Lock 2-needle, 5-thread 24 Flat lock, 3 needle upper & lower safety cover stitch, (1/8 or 1/4 width)(PEGASAUS FW-603EB365) Flat bed/cylinder bed Over Lock 3-needle, 6-thread 12 Zigzag single needle lock stitch, 1-step/3-step Button Stitch Feed of Arm-2 needle chain stitch Button Hole Button Binding Pattern Tacker with & w/o programmer (Cycle machine) 3 Cuff Machine (SUNSTAR KM-380) Pattern Sewer with programmer (Air type) (Cycle machine) Velcro cutter (Normal) Eyelet Hole Velcro cutter (Round) Top Center (11-needle, double chain stitch flat bed, 1” gauge) Kansai Pattern Forma single needle lock stitch (Sunstar KM-506-7S) Snap Button Nisho 10 Pattern Making (Cutter) Steam Iron 18 Blind Stitch Iron Table Smile Punch Cutting Machine K.M Label Cutter Needle (Metal) Detector Total 952 Outer Wear Unit

Manufacturing Unit (Outer Wear) Outer Wear Unit floor space, manpower and lines Child & Forced Labor : Strictly Prohibited Floor Space: 48,000 Sft. Total Lines: 12 (65 machines/ per line) Total Manpower: 1,372 (80% female, 20% male) ED 1 Merchandising Total 7 H.R. Total 19 Store Total 11 Q.A. Total 68 Cutting Total 34 Sample Total 40 Pattern Total 5 Maintenance Total 23 Finishing Total 31 Sewing Total 1,133 Grand Total 1,372 Employee (production) Legal & Human Rights: Employees Legal & Human Rights are ensured as per legislation & constitution of the country.

Manufacturing Unit (Outer Wear) Outer Wear Unit Safety & PPE: Company Safety Policy warrants total assurance of personal safety of the employees and visiting people, safety & security of company assets, machineries, documents and records. Practicing the following ensures this process: • Strict compliance of all Industrial Safety Rules and Regulations • Maintaining Material Safety Data Sheet (MSDS) • Fire Safety Equipment • Formation of Safety Friend Teams • Company provides necessary PPE & impart training on Safe Work Practice • Display of Posters etc. on safety.

Manufacturing Unit (Outer Wear) Outer Wear Unit Training & Development: Apart from the updated technology, man behind the machine is equally important for productivity and quality. Idea generation, Continuous Improvement of the Process, Restructuring and Rationalization, Training and Development, Self Motivated Work Team, Empowerment, etc. is essences of our operation. To develop the Team for optimization of production, reduce rejection and rework, appropriate inventory management, energy conservation, ensure compliance of the Buyers need and adequately equip for the ever-changing challenges - continuous on the job Training and Development is an essential part of the total process. As such, development of the employees as resource by imparting necessary training is one of the core policies of the Company. For higher accuracy of product quality, best possible use of the Fabrics, proper cutting and decent stitching and to keep the wastage at minimum level - latest technology / machine are used by the Design Team, Pattern, CAD and in the Production Line. To keep the rejection at lowest level and for satisfaction of the valued Buyers - in various stages of production, stringent quality check system is integral part of our process. For diversified product and to meet special requirement for design, there are a few supporting department, viz. Seam Sealing, Printing, washing, etc.

Manufacturing Unit (Outer Wear) Export Status 2009-2015

Manufacturing Unit (Flat Knit) Flat Knit Unit 800 Machines 1,800 Employees 150,000 Pcs Per Month Major Customers DEFACTO COLIN’S U.S. POLO NEW YORKER KAPPA OFF TEX PIAZZA ITALIA LPP CARRY WALMART CANADA TAXI CLOTHING Capacity

Manufacturing Unit (Flat Knit) Flat Knit Unit Our endeavor will continue to ensure quality and optimum standard in every activity whatever we Are involve with. To develop and to promote the ready made Apparel sector. To meet customer need through manufacturing And supplying quality products. To create more job opportunities and ensure good work place environment. MISSION & VISION

Manufacturing Unit (Flat Knit) Flat Knit Unit Our strength in all categories of Flat knit department-men’s, Ladies, boys, girls, toddler, baby,From basic to stylish. PRODUCTS

Manufacturing Unit (Flat Knit) Flat Knit Unit Our focus is on quality rather than quantity. We are committed To produce at the highest level and never compromised quality. We ensure strict quality control measures where each products has to go through a series of through scrutiny. QUALITY ASSURANCE BSCI CERTIFIED We follow ILO convention ratified by Bangladesh Govt., national labor laws and all global Compliance requirement (SA8000, BSCI, WRAP) as bench mark for all the compliance Standards. So, as a follower, our responsibility is to make sure all the production placed where by we get our goods produced do maintains all the ethical trade standards.

Manufacturing Unit (Flat Knit) Export Status 2009-2015

Manufacturing Unit (Flat Knit) Proposed Expansion We have already opened LC for 32 computerized machines Target to get the export of USD 400,000.00 per month from the production of 200 machines from July onward Therefore, in this year there will be an additional export of USD 2.40 Million By end of this year, target is to set up 300 computerized machines to get monthly additional export of USD 7.20 million

Manufacturing Unit At a Glance Factory Name Product Yearly Capacity in pcs Yearly turnover in US$ Man Power Person 4A Yarn Dyeing LTD(Jacket Unit) Outer Wear Woven 1.80 mil 16.80 mil 1,372 Brothers Fashion Ltd(Bottom Unit) Woven Bottom 2.40 mil 12.00 mil 1,100 Brothers Fashion Ltd(Shirt Unit) Woven Shirt 2.64 mil 10.80 mil 1,095 Southend Sweater Sweater 6.24 mil 13.20 mil 1,538 Gramtech KDFGIL Knit Composite 25.20 mil 34.80 mil 2,144 (vertical Set UP)   Total 38.28 mil 87.60 mil 7,249

Manufacturing Unit Export Status At a Glance 2009-2015

Thank you.