avia ashok leyland Company presentation March 2011 A sense of freedom
Avia Ashok Leyland Avia – 90 years of experience Originally Aircraft manufacturer converted into Hi-Tech Medium Class Truck producer Czech company with long history Based in Prague, Czech Republic Global market presence 21 Markets 3 Continents March 2011 A sense of freedom
Avia Ashok Leyland Environmental friendly Hi-Tech implementation Truck manufacturing Medium Class Truck (N2) GVW range 6 – 12 ton Bus business Midi-bus segment Avia chassis with cab underbody supply Electric Truck business Battery powered Midi-truck Avia chassis-cab supply A sense of freedom March 2011 A sense of freedom
Thirukumaran Kandasami Ramadurai Narayanasami Avia Ashok Leyland Avia Team Marcus Pauels COO Radim Paiger Sales Michal Bačkovský Marketing Thirukumaran Kandasami R&D Vít Šubert HR Tomáš Jiřička CFO Ramadurai Narayanasami Purchase & Logistic Jaroslav Hanzal Quality Petr Znamenáček Production March 2011 A sense of freedom
MANufacturing & technology Environmental responsibility MANufacturing & technology March 2011 A sense of freedom
Cab production Unique cab protection technology Sheet-metal parts zinc-coated (both sides) Electro coating Primer painting TopCoat painting The only Truck manufacturer with fully zinc-coated cab 8 years warranty against cab rusting through Environmental friendly manufacturing process Water-born paintings Material for EC without lead (Pb) Focus on anti-rust protection March 2011 A sense of freedom
Avia Production plant Based in Letňany, Prague 1999/2000 2006 Approx 80 million US dollars invested New paintshop & cab assembly line Semi-automatic welding line 2006 Modernisation of chassis assembly line Implementation of ISO system Quality management system ISO/TS 16949:2009 ISO 9001:2008 ISO 14001:2004 March 2011 A sense of freedom
Welding shop 4 900 m2 area 6 Cabs (BIW) / 1 hour capacity Spot welding Main welding line & Door welding line Chowel welding machines (Korea) Attachment bolts & nuts welding MAG electrode welding Welding boxes BIW, Sub-assy, locksmith March 2011 A sense of freedom
Painting shop Technology by Eisenmann (2000) Pre-treatment by Henkel EC by PPG Company (POWERCRON 6200 w/o lead - Pb) 4 000 x 2 000 x 2 000 mm max dimension 400 kg max weight (SKID-frame incl.) 24 micro-meter EC paint average thickness 4 skids / 1 hour (8 Avia Cab / 1 hour) 180° Celsius Sealing & Under Body Sealing Primer TopCoat EC, Water-born paintings March 2011 A sense of freedom
Cab trimming 40 Avia cabs / 8 hours capacity 2 890 m2 area Closed eliptic assy line 58 x 15 m Floor chain conveyer Preparation working places Crane rail for cabs transfer to vehicle assembly line Close elliptic line March 2011 A sense of freedom
Chassis assy line 40 chasis / 8 hours capacity 3 500 m2 area Preparation working places 18 tact place open line 95 m lenght Floor chain conveyer VLT roller brake test station Alignment of wheels measuring Wabco ABS tests Open line March 2011 A sense of freedom
Vehicle final line 20 vehicles / 8 hour capacity 2 415 m2 area Preparation working places Washing & Drying box Painting box Final chassis treatment Final assy operations (mudguards, side underrun protections etc.) Wax protection Floor conveyer PDI Finalisation of the truck March 2011 A sense of freedom
Sustainable developement responsibility Avia Ashok Leyland Sustainable developement responsibility March 2011 A sense of freedom