Report Technical Director Storage-Ring-Installation Completed Outline: Status Injector SR-Installation Magnets Vacuum Power Supplies Accelerating Units Fast Magnets Personal Safety System sesame dec 2016
800 MeV Booster-Synchrotron Current at 800 MeV increased from 2.5 to 5 mA Energy 0.022-0.8 GeV Circumference 38.4 m Emittance 170 nmrad Mom.Compaction 0.18 Energy loss (@ .8 GeV) 14 keV Tune h/v 2.2 / 1.3 Beam extracted out of Booster sesame dec 2016
Status 2.5 GeV Storagering Nov 2015 The floor preparation has started The components are coming in First serial components delivered girder, dipoles Girder Support Plates Installation sesame dec 2016
Installation completed Nov 2016 16 girder 16 dipoles 64 Quadrupoles 64 Sextupoles 32 Vacuum Chamber 110 Ion-Pumps 750 m water-pipes 12 km cables Apr. 2016: Delivery of Magnets completed May 2016: All Girder installed Jul 2016: Delivery of vacuum chambers completed Aug 2016: All main vacuum chambers installed sesame dec 2016
Installation-Plan as Done No principle change compared to Nov 2015, but one month delay Installation of Girder and Magnets finalized: May 2016 Installation of Main Vacuum System finalized: Aug 2016 Installation of 2+1/2 RF Amplifier (1+1/2 damaged): Sep 2016 Installation of 2 (3)RF cavities: Aug 2016 Installation of main cooling pipes 80 % finalized: Jul 2016 Installation of AC distribution finalized: Sep 2016 Installation of transfer line started: Sep 2016 Main cabling finalized: Oct 2016 Alignment, Check of installation: Nov 2016 Start Commissioning: Dec 2016 Last amplifier, last cavity: Jan 2017 sesame dec 2016
Difficulties we faced Delayed delivery: CECOM up to 1 Y man power Danfysik (NTG) up to 1 y (ceramic, leak) ELETTRA, CINEL 1 y (¼ Y) administrative (leak) FMB ½ y manpower Tesla 0 Y ELYTT ½ Y CERN-PS 1 Y (development) Nortemecanica ¼ Y Damaged components: Solid State Amplifier (FAT/SAT), shipping Administrative obstacles: Prepayment, Export, Import, Custom clearance Local Restrictions: Parts partially not available in Jordan Partially Minor Quality No mechanical work shop at SESAME Loss of people: Control (A.I.), Power Supplies (I.A.) Mechanics (A.H.) sesame dec 2016
Installation from top Removal of top layer Installation of girder Installation of dipole Installation of Quadrupoles and sextupoles Removes of upper halves of the magnets Installation of vacuum chamber mounting of upper halves sesame dec 2016
All 133 Power-Supplies Installed No I [A] U [V] DP 1 550 1000 QF 32 300 16 QD 8 SF 2 125 40 SD 80 Corr 64 +/-10 +/-24 Per Quadrant: Quadrupole PS (4x4), Corrector PS (16) Diagnostics (24 BPM) Control (Vacuum, Machine Protection) Gateways at Test Dipole PS sesame dec 2016
SR-Cooling-Pipes Contracted to ALPHA (Jordan) SR & RF: 750 m of pipes DI water for cooling: Magnets 500 kW RF amplifier 250 kW vacuum chamber 125 kW RF cavities 125 kW SR & RF: 750 m of pipes 600 m of welds sesame dec 2016
AC distribution Contracted to TECO Jordan: Cable Trays AC Cabling from Transformer to Racks SR (990 kW) RF( 880 kW) Quadrant 1 607 kW Quadrant 2 100 kW Quadrant 3 100 kW Quadrant 4 183 kW Cavities 720 kW Cool.Rack 80 kW DP (480 kW) QP (52 kW) SP (22 kW) Else (21 kW) Else (32 kW) QP (52 kW) Else (16 kW) Else (32 kW) QP (52 kW) Else (16 kW) Else (32 kW) QP (52 kW) TL2 (83 kW) Else (21 kW) Else (32 kW) sesame dec 2016
Cooling units for cavities 0.1° stability RF-System (Cavities) Cooling units for cavities 0.1° stability Frequency: 499.65 MHz Bandwidth: 1 MHz Shunt impedance: 3.3 MΩ Umax: 600 kV Unloaded Q: 41000 Coupling factor: 2 Cavities during FAT 3 units installed Ok for commissioning Final delivery, installation Jan 2017 sesame dec 2016
Control-System DI sesame dec 2016 CSS power supply client
RF-Amplifier (500 MHz Solid State) 1 Amplifier delivered by SOLEIL Damaged during Transport 2 Amplifier delivered by SIGMA-PHI One damaged during SAT 2 out of 3 in operation, ok for commissioning Final delivery, installation Jan 2017 Solid-State Amplifier Frequency: 500 MHz Bandwidth 14 MHz Power: 80 kW No modules: 180 Efficiency: 55 % Control Panel for Solid State Amplifier sesame dec 2016
Radiation Safety Personal Safety System contracted to SAM Jordan Safety PLC Allen Bradley, Search buttons Emergency buttons, door Interlocks, fences All installed, tested and working Lead-shielding at ratchet-wall Contracted: 5 additional Radiation Monitors for Gamma & Neutrons PSS rack for SR access sesame dec 2016
Resigned Staff Replacement necessary Both Ismail and Iftikhar Left after installation and test Both Agreed to remote support Nevertheless: Knowhow got lost SESAME-CERN-PS Team reduced from 3 to 1 Pulsed PS expertise reduced from 1 to 0 Firmware (FPGA) expertise reduced from 1 to Increased work load for S.J. who left (further debugging, maintenance) Need to built up replacement units for Pulsed PS Replacement necessary sesame dec 2016
Next Steps Commissioning: Beam into SR: Operate TL2 First turn: Use Fluorescent screens, BPM More turns: Measure and correct Tune RF on: Accumulate current, do more diagnostics Start ramping Install all cavities: Accumulate current and ramp Clean up: Correct, replace the provisional solution Do documentation Built up spare parts and test exchange Raised floor Organize maintenance Refurbish Microtron (Electronics) Built up mechanical workshop sesame dec 2016
Thank You For Your Attention We are ready for Commissioning Thank You For Your Attention sesame dec 2016