Natural Gas Utilization – Will LNG stay competitive?

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Presentation transcript:

Natural Gas Utilization – Will LNG stay competitive? GASTECH 2000 November 14 -17, 2000 Houston, Texas Natural Gas Utilization – Will LNG stay competitive? AMOS AVIDAN Bechtel Corporation

Competitive Gas Projects Outline Gas export competition heats up Keys to successful gas projects: Government, customer, and developer commitment Lower costs, better technology Project planning and execution

Competitive Gas Projects LNG Markets and Projected Demand (mta) Major expansions in Korea 16 terminals in Japan Cove Point Bilbao Elba Island X X E. Asia: 1999 - 67 2010 - 113 Puerto Rico Europe/Med: 1999 - 20 2010 - 40 Dabhol Americas: 1999 - 3 2010 - 15 India: 1999 - 0 2010 - 12 Brazil Receiving terminals Existing Engineering/construction Planned Reactivation Potential new terminals World LNG trade, mta 1999 - 90 2010 - 180 X

Competitive Gas Projects LNG Supply Norway Alaska Kenai Sakhalin Abu Dhabi Das Island Iran Algeria Skikda Arzew Camel Trinidad ALNG 1 ALNG 2&3 Libya Egypt Oman Brunei Qatar Qatar Gas Ras Laffan Yemen Malaysia I &II Tiga Nigeria Venezuela Angola Indonesia Arun Badak Tangguh Australia Liquefaction Plants Existing Engineering/construction Planned

Competitive Gas Projects GTL Prospects are Improving GTL costs are down to about $25,000/bbl (USGC) Niche projects – need local incentives, risk mitigation GTL is product driven: clean fuels, chemicals, and specialty products The world’s first GTL plant (New Zealand, 1985 Bechtel)

Competitive Gas Projects LNG vs. Gas Pipelines Technology has lowered pipeline costs faster than LNG costs P/L competitive at up to 6,000 km Geopolitical considerations Stability of route Market Logistics The Maghreb export pipeline from Algeria to Spain (Bechtel)

Competitive Gas Projects New gas transport options Other gas transport options are not likely to become major competitors to LNG by 2010: Gas hydrates Compressed natural gas Long distance electric lines, etc.

Competitive Gas Projects LNG Project Development Trends Have project development schedules and costs improved much since the 1970s? Gold-plating in the 1980s and early 1990s? Current trends favor integrated project teams, standardized designs, the use of design competitions, and more value engineering

Competitive Gas Projects Typical LNG Project Schedule (from LNG2, 1970) Negotiations Government/Administrative Approvals Corporate Structure Liquefaction Plant Pre-Engineering Detailed Engineering Ordering Site Preparation Plant Construction Port Construction First Production Ships Pre-Order Activity Orders Placed Scheduling Delay Construction Ship 1 Outfit Ship 1 Trials Ship 1 Ready Ship 1 Reception Terminal Site Preparation/Civils First Send Out Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 From “World LNG Trade in the Seventies,” Filstead, LNG-2 (1970)

Competitive Gas Projects LNG Project Development History Years

Competitive Gas Projects Liquefaction Plant Owners Costs $ / tpa 700 600 500 Mostly economy of scale (3.5/1)0.65=2.2 400 Single Train 300 200 100 65-70 70-75 75-80 80-85 85-90 90-95 95-99 ‘00 Trinidad Train 1 Trinidad Trains 2 and 3 Adapted From: bp 7/00 strategy presentation (www.bp.com/alive_assets/downloads)

Competitive Gas Projects ALNG Has Set New Standards Improvement over 1998 IPA Best-in-Class Benchmarks Adapted from: “New gas for Europe - The Atlantic Mediterranean Basin”, S. K. Welch, BP, The European Summer Gas Conference, London 23rd June 2000

Competitive Gas Projects Project Execution – A. the Traditional Approach Scoping FEED EPC Contractor A Contractor B Bid Bid Owner specs EPC contractor (B) does not add value to scoping, technology selection, specs, and FEED Technology selection Cost basis: 100 Schedule (from start of FEED): 60

Competitive Gas Projects Project Execution – B. FEED Design Competition Scoping FEED EPC Contractor A Contractor B Bid Contractor B Owner specs Bid selection Cost basis: 80 Schedule (from start of FEED): 48

Competitive Gas Projects Project Execution – C. Integrated Project Team Scoping FEED EPC Contractor B Contractor B Contractor B Negotiate Negotiate Choice of specs and technology Cost basis: 70 Schedule (from start of FEED): 42 Comparison: Cost Schedule A - Traditional 100 60 B - Design Competition 80 48 C - Integrated team 70 42

Competitive Gas Projects Atlantic LNG - Project Successes Optimized Phillips Cascade liquefaction process Concept to first production – 6.5 years Train 1 EPC – 34 months Owners cost of $225/ton – a record for a single train (Trains 1 - 3 average less than $200 - lowest cost new LNG) World-class safety record Contract variations < 3 percent

Competitive Gas Projects Summary The keys to successful LNG projects: Government and developer commitment Leading edge, low-cost technologies Superior project planning and execution The importance of project execution strategy: FEED design competitions can lower costs and shorten schedules Integrated project teams can improve performance further