To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Starter Using your revision checklist identify the topics that you need the most work on and list them. Mr Burton To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

BTEC Engineering Power Revision To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential BTEC Engineering Power Revision Mr Burton To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Starter What operations can a milling machine undertake, and state 3 hazards and control measures when using it. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Learning aim A Know about engineering processes used to produce modern engineered products To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Task Answer the Learner Aim A exam questions. You have 40 minutes to complete these. Using your assessment packs investigate what the answers will be and create a mark scheme on A2 paper that can be used to identify model answers. Make it visual. Use images/sketches to help with memory and recalling information. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential The First Engineers The earliest evidence of engineering is from around 4,000 years ago. Since then, things have changed a little) To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Electrical/Electronic Mechanical Biomedical Chemical To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Engineering sectors Engineered products are designed and produced by companies who specialise in different sectors. Aerospace Automotive Communications Electrical/Electronic Mechanical Biomedical Chemical To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Aerospace Aerospace engineering is concerned with the research, design, development, construction, testing, science and technology of aircraft and spacecraft. It is divided into two major and overlapping branches: aeronautical engineering and astronautical engineering. http://www.youtube.com/watch?v=vCGx-HnvqGA To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Automotive Engineering To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Automotive Engineering Automotive engineering is a branch of vehicle engineering, incorporating elements of mechanical, electrical, electronic, software and safety engineering as applied to the design, manufacture and operation of motorcycles, automobiles, buses and trucks and their respective engineering subsystems. https://www.youtube.com/watch?v=9Zll4xq-PPs To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Biomedical Engineering To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Biomedical Engineering is the application of engineering principles and design concepts to medicine and biology for healthcare purposes. This field seeks to close the gap between engineering and medicine: It combines the design and problem solving skills of engineering with medical and biological sciences to advance healthcare treatment. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Electrical/Electronic Engineering To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Electrical/Electronic Engineering Is a field of engineering that generally deals with the study and application of electricity, electronics, and electromagnetism. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Communications Engineering To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Communications Engineering Is an engineering discipline that brings together electrical engineering with computer science to enhance telecommunication systems. The work ranges from basic circuit design to mass developments. A Telecommunication engineer is responsible for designing and overseeing the installation of telecommunications equipment and facilities, such as complex electronic switching systems, copper wire telephone facilities, and fibre optics. Telecommunication engineering also overlaps heavily with broadcast engineering. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Mechanical Engineering To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Mechanical Engineering Is a discipline of engineering that applies the principles of physics and materials for analysis, design, manufacturing, and maintenance of mechanical systems. It is one of the oldest and broadest engineering disciplines. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Chemical Engineering Is the branch of engineering that applies the physical sciences chemistry and physics and/or life sciences biology, microbiology and biochemistry together with mathematics to convert raw materials or chemicals into more useful or valuable forms. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Engineering sectors and products To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Engineering sectors and products Sector Product 1 Product 2 Product 3 Product 4 Aerospace aeroplane satellite helicopter rocket Automotive car truck bus motorcycle Biomedical pacemaker artificial limbs retina implants monitoring equipment Chemical petrol cosmetics washing-up liquid paint Communications telephone wireless internet radio GPS Electrical/ electronic MP3 player television computer digital watch Mechanical bicycle scissor jack generator crane To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Engineering processes Processes can be divided into groups, which are linked by the features of the processes. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Engineering processes – Machining Turning To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Engineering processes – Machining Turning To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Engineering processes – Machining Milling To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Engineering processes – Machining Milling To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Engineering processes – Machining Drilling To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Engineering processes – Machining Drilling To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Engineering processes – Forming Casting To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Engineering processes – Forming Casting Casting is a manufacturing process in which a liquid material is usually poured into a mould, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a casting, which is ejected or broken out of the mould to complete the process. Casting materials are usually metals or various cold setting materials that cure after mixing two or more components together; examples are epoxy, concrete, plaster and clay. Casting is most often used for making complex shapes that would be otherwise difficult or uneconomical to make by other methods To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Engineering processes – Forming Casting To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Engineering processes – Forming Casting Advantages This process can be used for a large range of sizes and for small or large production runs. It is the cheapest casting process available for small production runs and can sometimes be economical for large production runs. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Modern production methods To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Modern production methods Uses of robots Robots can be used for: Remotely operated vehicles manufacturing welding painting quality control packaging CNC equipment Computer Numerical Control Machines are controlled by a computer. Drawings are produced using a computer (CAD) and transferred to a machine (CAM). To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Scales of production One-off • Where just one product is made for a customer. • Could be a prototype. Batch • A set number of identical products. • Some flexibility to individualise designs. Mass • Products produced in large quantities. • Often involves automation. Continuous • Automated production can continue for months. • Often produces low-cost products. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Starter Using the high performance materials and smart materials top trump cards, work in pairs and start testing each other on their properties, which traditional materials they’ve replaced and their uses. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Starter Name1 smart material and 1 high performance material, stating their properties, examples of what they’re used for, and the traditional material that they’ve replaced. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Learning aim B Know about developments in engineering materials and technologies To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Modern and smart materials To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Modern and smart materials Usually a combination of two or more separate materials, which are bonded together Composite materials Smart Materials High performance Materials that react to changes in the environment. They often have a ‘memory’. Materials with special properties that make them especially useful. They could be very light, but also very strong. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Modern materials and processes To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Modern materials and processes Metal Foams Metal foams are cellular structures made with metal rather than polymers. They are often used as soundproofing in vehicles, or as crash protection. In electronics they can be used as heat sinks. Powder metallurgy A fine metal powder is compacted into the shape required, then heated in a controlled way to bond the particles together. Powder metallurgy is used to make complex designs. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Often used in the communications sector, have replaced copper wires. To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential New technologies Optical fibres Telematics Often used in the communications sector, have replaced copper wires. Combines ICT with communications technology to allow vehicles to be tracked. Hydrogen fuel cells Blended wing bodies Chemical energy in hydrogen is converted to electricity. Now an alternative to petrol engines. Advanced aircraft designs consisting of large aerofoil wings joined to an aircraft body. Surface nanotechnology Bionics Chemical coatings are applied to the surface of materials to improve their properties. Medical problem solutions using small devices that combine electronics and mechanisms. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Task Answer the Learner Aim B exam questions. You have 30 minutes to complete these. Using your assessment packs investigate what the answers will be and create a mark scheme on A2 paper that can be used to identify model answers. Make it visual. Use images/sketches to help with memory and recalling information. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Learning aim C Understand how engineering contributes to a sustainable future To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Life Cycle Assessment To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Reducing waste Reduce Engineers should think about using less materials and energy to manufacture products. Reuse If a product can be used again, this reduces the amount of materials going to landfill. Recover Waste materials can be treated to generate heat or power for other uses. Recycle Products can be broken down into materials that can then be re-manufactured to make new items. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Lean manufacturing Just-in-Time Kaizan Poka-yoke Materials and To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Lean manufacturing Just-in-Time Materials and components are delivered to a production line when they are needed, thus reducing cost and time. Many well-planned manufacturing systems are based on Just-in-Time. Kaizan To make things better, a company needs to improve continuously. Kaizan is a system where ideas that are suggested by workers that can be used to make production better. Poka-yoke Mistakes often happen in engineering. Pokayoke is a method that can be used to eliminate human error where tasks are repeated. The benefit to staff is that jobs become less boring. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

What changes could be made to minimise waste? To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Just-in-Time The production process is organised in a way that makes sure: Parts are available when you need them. Equipment is available when you need it. Workers only move when they need to. Products are build to customer demand. There is no stock waiting to be sold. Production time is the least time possible. Automation is used to speed up manufacturing. A school has 3 floors. Each floor has it’s own cleaner. The cleaner’s cupboard which all cleaners need access to is on the first floor. What changes could be made to minimise waste? To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Kaizan Created in 1930 by Sakichi Toyoda. To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Kaizan Created in 1930 by Sakichi Toyoda. Improvements are small changes. The workers have the ideas so they should be easier to make happen in the factory. Small changes don’t cost a lot of money. It is a cheaper way to improve your factory. Using the workers encourages them to take more ownership in their work – this improves MOTIVATION! To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Poka-yoke This method tries to remove HUMAN ERROR! To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Poka-yoke This method tries to remove HUMAN ERROR! Improves quality by removing errors. Speeds up production by having a higher quality of product. (less mistakes!) Increases safety. Less injuries through mistakes. Reduces costs by improving efficiency and the skill needed by the workers. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself

Renewable sources of energy To be able to evaluate the various sections of engineering and sub topics for your exam to reach your full potential Renewable sources of energy Wind Turbines are used to convert wind energy into electricity. They cause no air or water pollution, but are only efficient when it is windy. Hydro Moving water can be used to generate electricity via a turbine. The water can be stored in a reservoir to make sure there is always a supply. Solar Photovoltaic cells use the light of the sun to produce electricity. They work most efficiently when they are south-facing. Geothermal Steam naturally heated by the earth can be used to turn a turbine. This then generates electricity. There is no pollution from geothermal energy. To be able to understand the various sections of engineering and sub topics for your exam to get the best grade achievable for yourself