The application of the PED on the design codes for cryogenic equipment and future developments foreseen in this field Paris, 06/09/2016 l Hervé BARTHELEMY.

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Presentation transcript:

The application of the PED on the design codes for cryogenic equipment and future developments foreseen in this field Paris, 06/09/2016 l Hervé BARTHELEMY Ph. D., Jean-Luc FOURNEL, Lucien VARASSI l AIR LIQUIDE

Summary Background PED – Advantages for the Industry PED – Inconvenients for the Industry PED – Main changes compared to national regulations PED – Notified Body PED – Category and module PED – EN and ISO Standards published for pressure vessels PED – Recent modifications

Background PED: Pressure Equipment Directive First version published in 1997, came fully into force on May 2002 First revision in 2014. PED covers Static Pressure Equipment Some cylinders are also covered by PED PED only covers design, manufacturing and firstplacing on the market PED is mandatory in European union since end of May 2002

PED – Advantages for the Industry Same design can be used in all European Union countries Allows manufacturers to optimize design and to reduce manufacturing cost Approval from only one notified body is necessary Allows to obtain better conditions from notified Bodies Allows to “open” difficult markets/countries Should allow a company to harmonise PE fleet in European Union Not always possible because of different practices in the different countries e.g. different service pressures or safety accessories Also recognized in Eastern European countries

PED – Inconvenients for the Industry Sometimes more stringent than old national codes For materials For safety accessories Vaporisers are considered as pressure vessels May lead to cost increase

PED – Main changes compared to national regulations All vessels > 0,5 bar are subjected Pressure test (coefficient: 1,43) Pipes > DN 25 to be PED compliant The entire control cabinet (with accessories > DN 25) to be PED compliant Risk analysis to be submitted to the Notified Body Choice of a Notified Body per product line

PED – Notified Body PED allows the cryogenic vessel manufacturer to choose a unique Notified Body as per the following criteria: Qualification and capability Wide recognition, even outside the European borders Close collaboration Competitiveness

PED – Category and module For cryogenic vessel for LIN, LOX and LAR Risk category IV Module G (unit CE approval) Or Modules B + D CE type approval Production quality assurance

PED – EN and ISO standards published for pressure vessels ISO reference EN reference Title EN ISO 21009-1* EN 13458-1 Static vacuum insulated vessels Part 1(ISO and EN): Fundamental requirements EN 13458-2 Part 1(ISO) Part 2(EN): Design, fabrication, inspection and tests EN ISO 21009-2 EN 13458-3 Part 2(ISO) Part 3(EN): Operational requirements EN 14197-1 Static non-vacuum insulated vessels Part 1: Fundamental requirements EN 14197-2 Part 2: Design, fabrication, inspection and tests EN 14197-3 Part 3: Operational requirements Static vacuum insulated vessels Static non-vacuum insulated vessels * Under revision

PED – EN and ISO standards published for pressure vessels Accessories ISO reference EN reference Title ISO 21011* EN 1626 Valves for cryogenic services EN ISO 21012* EN 12434 Hoses ISO 21013-1* EN 13648-1 Pressure relief devices Part 1: Reclosable pressure-relief devices ISO 21013-2* EN 13648-2 Pressure relief devices Part 2: Non-reclosable pressure-relief devices ISO 21013-3* EN 13648-3 Pressure relief devices Part 3: Sizing and capacity determination ISO 21013-4* Part 4: Pilot operated pressure-relief EN ISO 24490* EN 13275 Pumps for cryogenic vessels * Under revision

PED – EN and ISO standards published for pressure vessels Materials ISO reference EN reference Title ISO 21010* EN 1797 Gas/materials compatibility EN ISO 21028-1* EN 1252-1 Toughness requirements for materials at cryogenic temperature Part 1: Temperature below -80°C EN ISO 21028-2* EN 1252-2 Toughness requirements for materials at cryogenic temperature Part 2: Temperature between -80°C and -20°C Miscellaneous ISO reference EN reference Title ISO 21014* EN 12213 Cryogenic insulation performance ISO 23208* EN 12300 Cleanliness for cryogenic service * Under revision

PED – Recent modifications To re-qualify cryogenic vessels, original documents of design and manufacturing must be presented to the Notified Body Cryogenic vessels are generally built according to different national construction code: French code German code Belgian code Dutch code Documents to be supplied: Drawing of approval Annex to the drawing of approval (device’s description) Calculation of internal bowl Certificate of hydraulic test (event) Operating modes of soldering Qualifications of the welders Report of the radiographic examinations X-ray

Thank you for your attention End of presentation Thank you for your attention