A M E M B E R O F T H E K E N D A L L G R O U P PowerFlex® 527 AC Drives Kendall Drive HeadQuarters Product Overview

Kendall Drive HeadQuarters Product Overview PowerFlex® 527 AC Drives Kendall Drive HeadQuarters Product Overview March15 , 2016

PowerFlex 520-Series AC Drives The Next Generation of Powerful Performance. Flexible Control. Compact Easy to Use Innovative Design LEARN MORE ABOUT. . . Today’s PowerFlex 750-Series drives offers more application flexibility and allows customers to be more connected to their operations optimizing their productivity PowerFlex 523 PowerFlex 525 PowerFlex 527

Compact Market Product Positioning Three Product Lines Connected Components Mid-Range Offering PowerFlex 527 Designed to be used with an Allen-Bradley Logix Programmable Automation Controller (PAC). Ideal for machines that can benefit from the same drive configuration experience for both servo and AC drives, the PowerFlex 527 drive features a built-in dual port for EtherNet/IP and safety over the network. PowerFlex 525 Ideal for networked machines and simple system integration, offering standard features including built-in EtherNet/IP™ and safety. Value PowerFlex 523 Ideal for standalone machines that require cost-effective motor control. Ease of installation with HIM, Application programming groups and Software Tools Performance / Functionality PowerFlex 520 Series The Next Generation of Powerful Performance. Flexible Control.

PowerFlex 520-Series AC Drives PowerFlex 527 Overview First compact PowerFlex drive designed to exclusively use a Logix controller and programmed with Studio 5000 integrated motion instructions Ideal VFD to complement machines already using Kinetix servo drives Common Studio 5000 configuration and programming experience saves start up time, and delivers a coordinated and synchronized machine Built-in dual-port Ethernet Features Integrated Safety — controller based safety delivered via EtherNet/IP PowerFlex 523 AC drives provide the power, control, flexibility and features suitable for a wide array of applications – ideal for systems ranging from standalone machines to simple system integration Power Ratings: 100 - 120V: 0.4 to 1.1 kW / 0.5 to 1.5 Hp 200 - 240V: 0.4 to 2.2 kW / 0.5 to 20 Hp 380 - 480V: 0.4 to 22 kW / 0.5 to 30 Hp 525 - 600V: 0.4 to 22 kW / 0.5 to 30 Hp Power Ratings: 100 - 120V: 0.4...1.1 kW / 0.5...1.5 Hp 200 - 240V: 0.4...15 kW / 0.5...20 Hp 380 - 480V: 0.4...22 kW / 0.5...30 Hp 525 - 600V: 0.4...22 kW / 0.5...30 Hp

PowerFlex 520-Series AC Drives PowerFlex 527 Summary Power Ratings Input / Output 0.4…22kW (0.5…30HP) at 400-480V 4 DI (4 programmable), 2 DO, 2 AI, 1AO, 2 Relay (1 form A, 1 form B) Motor Control Performance Energy Saving V/Hz, SVC, Closed loop velocity vector control CIP Energy - Energy sensing capability Positioning Other Features Closed loop feedback allows positioning capability Studio 5000 exclusively – Drive is programmed via embedded motion instructions Communications Global Standard Embedded dual port EtherNet/IP UL, cUL, CE, C-Tick, RoHS, GOST-R, KCC, REACH, Marine (Lloyds), ATEX, TUV, Semi-F47, ACS 156 Embedded Safety Built-in Hardwired Safe Torque-Off SIL3/PLe, Cat 3 Built-in Network Safe Torque-Off SIL3/PLe, Cat 3 Offers Premier Integration Experience with Logix Controller, Servo Drive and AC Drive

PowerFlex 520-Series AC Drives Common Attributes Modular Design Din rail mounting for frames A, B and C and high ambient temperature up to 70oC (158oF) Removable control module helps speed installation Energy Saving Reduce energy costs with Economizer control mode One control module supports entire power range CIP Energy - Energy sensing capability (PowerFlex 527 only) No size penalty when adding option cards Ease of Programming Global Voltages Studio 5000™ Logix Designer: AOPs & ADC 100V, 200V, 400V, 600V Connected Component Workbench software (PowerFlex 523 and 525 only) Multiple EMC filtering options Embedded EMC filtering at 1ph 200V & 3ph 400V class Dedicated application parameter groups (PowerFlex 523 and 525 only) Optional external EMC filtering for longer cable length MainsFree™ programming (PowerFlex 523 and 525 only) Robustness Flexible Installation Allow -15% / +10% input voltage Requires only 50mm (1.96 in) space for top and bottom Conformal Coating to 3C2 specification (Chemical Gases only) Horizontal mounting Zero Stacking up to 45oC (113oF) Ideal for standalone and simple-to-standard machine builders and simple system integration

PowerFlex 520-Series AC Drives PowerFlex 527 HIM Multi-lingual LCD display with QuickView scrolling text Safety – SIL3/PLe Integrated Safety for safety over EtherNet/IP and embedded Safe Torque-Off for hardwired safety Terminal Blocks Removable terminal blocks ease installation The 527 has the same foot print, and control and power module foot print. You’ll find the differences with the HIM, and when you take the cover off the options that you now have. Removable terminal blocks feature applied to PF 527 based on feedback from the PF 527. Current PF 525 design doesn’t allow space for this currently. Control & Programming Configure, control, and monitor PowerFlex drives in a single control platform Communications Embedded dual port EtherNet/IP

PowerFlex 520-Series AC Drives Innovative Design Modular design helps reduce installation and configuration time Compact footprint No penalty for adding option cards Small mounting clearances at the top and bottom of drive High ambient temperature operation up to 70°C (158°F) Flexible installation with both vertical and horizontal and side- by-side installation PowerFlex 525 has built in: single port for EtherNet/IP and Safe Torque-off PowerFlex 527 has built in: dual port for EtherNet/IP, hardwire Safe Torque-off and Network safety The PowerFlex 525 AC drives feature an innovative modular design. As you can see the control module can be removed from the power module. This feature allows you to install the power module onto your machine while someone else simultaneously configures the control module. This feature can help you get your machines out the door faster, Reduce spare parts with same control module for entire power range Talk about the rest of the features of this design

Compact Market Product Positioning Three Product Lines Connected Components Mid-Range Offering PowerFlex 527 Integrated Motion 30HP Communication: Embedded Dual Port Ethernet/IP Safety: Embedded Safe Torque Off SIL3/Ple for both hardwired and Integrated Network Safety Motor control Option: V/Hz, SVC, Closed Loop Velocity Vector, PM* Incremental Encoder Option Removable terminal blocks Programmed via embedded motion instructions PowerFlex 525 30HP Standard USB connectivity Comms: Embedded DSI + Single port Ethernet/IP Comms Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus Safety: Embedded Safe Torque Off SIL2/PLd Motor Control options: V/Hz, SVC, Economizer SVC, Closed Loop Velocity Vector, PM* Incremental Encoder Option AppView & CustomView Application Configuration CCW Programming Software Value PowerFlex 523 30HP Standard USB connectivity Comms: Embedded DSI Comm Options: Dual port EtherNet/IP with DLR, DeviceNet, Profibus Motor Control options: V/Hz, SVC, Economizer SVC AppView & CustomView Application Configuration CCW Programming Software * Future Firmware Release Performance / Functionality PowerFlex 520 Series: Common Attributes Innovative Design Simplified Configuration Modularity design Common Power Module Smallest clearance requirement Zero-stack Extreme ambient temperatures Simplified programming QuickView HIM Seamless integration into Logix with add-on-profiles for Studio 5000

PowerFlex 527 AC Drives Integrated Motion Offering ● The PowerFlex 525 provides value with, embedded safe torque-off, positioning control, wide variety of motor control including permanent magnet motor control, Economizer mode for greater energy savings, ease of programming, PowerFlex 525 aligns with the Midrange Campaign with AOPs, ADC, DLR. PM motor control and datalinks.

GuardLogix Controller Gantry Application Kinetix® 5500 used for precise control of linear axes for product transfer PowerFlex® 527 controls induction motors on in-feed and out-feed conveyors Kinetix® 5500 used for precision control of conveyors where product is transferred or inserted PowerFlex® 527 Kinetix® 5500 Kinetix® 5500 Kinetix® 5500 PowerFlex® 527 Kinetix® 5500 Kinetix® 5500 Integrated Motion and CIP Sync provide common instruction set and coordinated motion for all drives in system GuardLogix Controller

PowerFlex 520-Series AC Drives EtherNet/IP™ Topologies Linear Star Ring Linear: All devices are connected on the network which has exactly two endpoints Star: Each device is connected to a central hub with a point-to-point connection Ring: Each device is set up in a circular model in which data travels around the ring in one direction and each device on the right acts as a repeater. Star, linear, Ring—talk about DLR, hybrid DLR is a differentiator for us Rockwell Automation supports rings at the device level (DLR)

PowerFlex 520-Series AC Drives Automatic Device Configuration (ADC) ADC allows a user to configure their Logix system to automatically download a drive’s configuration Ideal for drive replacement ADC is a version 20 and above feature Also compliments: Stratix 6000 & 8000 and 5700 switches Automatically assigns IP Address Firmware Supervisor Flashes the drive and peripherals Download button Add-On Profile (AOP) of desired drive in RSLogix 5000 ADC is a v20 Logix-based feature that allows a user to configure their Logix system to automatically download a “large” device’s configuration – typically after it has been replaced Configuration data for “large” devices resides in the ACD file and the Logix controller, but the download was a manual process in v16-v19 Also compliments: Stratix 6000 & 8000 and 5700 switches Automatically assigns IP Address (if desired for the application) Firmware Supervisor Flash the drive and/or peripherals (if desired for the application) Attribute PF523 PF525 PF527 Automatic Device Configuration (ADC) Optional with dual Port Ethernet/IP Card Embedded single port EtherNet/IP as part of the architecture Embedded dual port EtherNet/IP as part of the architecture

PowerFlex 520-Series AC Drives Automatic Device Configuration (ADC) Example 2:00 AM Configuration Flash Stratix 6000 / 8000 / 5700 IP Address EtherNet/IP Automatic Device Configuration (ADC) is another productivity enhancing feature available with Studio 5000 software and PowerFlex 525 drives. This feature, enabled by EtherNet/IP, allows a Logix controller to automatically detect a replaced PowerFlex 525 drive and download firmware and all configuration parameters, minimizing the need for manual reconfiguration. Only PowerFlex drives with embedded EtherNet/IP networking can help reduce maintenance time and increase productivity with Automatic Device Configuration. * Dual port EtherNet/IP supports DLR topology Helps save the user time and money by reducing downtime

PowerFlex 527 Common Integrated Motion Experience Kinetix 5500 PowerFlex 527 Common Tabs for Configuration, Common Information in Each Tab

PowerFlex 527 Common Integrated Safety Experience Kinetix 5500 PowerFlex 527 For “Like Functions” (e.g. Safety) the CIP Motion Interface is Identical

Logix - CIP Motion Motion instruction set Instruction Based Programming Motion instruction set Broad range of functionality from single axis drive control to complex coordinated drive control Supported in Ladder, ST, and SFC Examples: MDS – Motion Drive Start Enable drive and ramp to speed MAPC – Motion Axis Position Cam Slave drive to master axis via defined profile Static and dynamic profile definition, graphical CAM editor, import for Motion Analyzer Many options including lock position, registration, phase correction, clutching CAM from 1 drive to 100’s of drives Having a common programming experience means: The same motion instruction set is used – this means that powerful motion instructions, such as coordinated motion moves, can now be used with PowerFlex 755 drives. The only exception is the Motion Drive Start (MDS) instruction, which was created specifically for drive applications allowing a ramped start with “flying start” capability. 18

Premier Integration with Add-on Profiles How Do You Solve This? Ladder Logic (and maybe some parameters?) There are two ways to tackle the diverter line with a controller, and the first one I want to point out is Premier Integration with AOPs. If you think about how you would solve this, you may configure some parameters in the drive, write some control code to execute a start and stop maybe fault clearing. This is a good approach, but let’s take it one step further with the PF527.

Premier Integration with Embedded Motion Instructions How Do You Solve This? Ladder Logic and some parameters Premier Integration with Embedded Motion instructions introduces an intelligent motion instruction such as the Motion Drive Start command. This gives us both a consistent programming experience from our Kinetix axes to the PowerFlex axes and some enhanced diagnostics.

Diagnostics Cont’d Extensive list of status and fault/alarms attributes (via Axis tag) Drive fault/alarm action options Faults/alarms event logging Time stamp date/time Logix Designer access Programmatic access Read up to 10 attributes per drive Cyclical update rate Dynamic list configuration This information is also time stamped. This is especially useful when a fault occurs as can simplify troubleshooting when a user knows when and where the problem occurred. We will get into this in more detail in our applications section of this presentation.

Diagnostics Meaningful and Informative Push “Start” while Safe Torque-off is still active What I mean by diagnostics is for example, if my start command does not execute while safe torque off is active, I can build some meaningful and informative intelligence in my control system to read the error code and announce the error along with corrective actions on a HMI for example.

PowerFlex 520-Series AC Drives Safety Safe Torque-off can help increase safety and machine uptime PowerFlex 525 AC drives: Built-in hardwired safety Certified to SIL2 / PLd Requires the use of any external safety relay to meet ISO 13849-1 PowerFlex 527 AC drives: Choice of safety options Built-in Hardwired Safe Torque-off SIL3/PLe, Cat 3 Built-in Network Safe Torque-off SIL3/PLe, Cat 3 Help protect your personnel and assets with standard built-in Safe Torque-off Helps with faster start ups and reduces wear on motor assets Reduce wiring and installation space with built in safety or integrated safety-- safety over the network

PowerFlex 520-Series AC Drives Safety Solutions External PowerFlex 523 Hardwired PowerFlex 525 SIL2 / PLd PowerFlex 527 SIL3 / PLe Network PowerFlex 527 SIL3 / PLe (Network) The PowerFlex 520-Series of AC drives offers the flexibility in safety solutions from hardwired to a fully integrated solution. So with any of the 520 drives, your customers can implement a safety solution: <CLICK> PF 523 external safety application A safety option that is externally wired requires the maximum about of panel space and depending on the safety category you are required to meet, could mean even more hardware than we have pictured in this example. This option also requires the most hardware, wire or cable, and take the longest time to install and even troubleshoot. This option can require approximately 83 pieces of hardware which not only can be costly, also can reduce your system reliability with more parts that can fault.   Lastly this option has no communications resulting in no diagnostics. <CLICK> (Hardwired SIL2/PLd Safe Torque-Off – PowerFlex 525) This solution requires less panel space than the external safety options, fewer pieces of hardware—consider a reduction by approx. 75%--and with that faster installation time and reduced hardware this can result in lower labor costs. With fewer pieces of hardware required reliability improves here and with this option we do start to get diagnostics: Nothing more than basic fault information – Drive detects something is wrong, 440R also reports faults in components but reasons for safety demand require further investigation. <CLICK> (Networked SIL3/PLe Safe Torque-Off – PowerFlex 527) And now with Integrated safety—safety in the controller and delivered via EtherNet/IP—You can see already how the hardware count is greatly reduced which not only reduces the hardware required, you know get the lowest level of panel space required, low parts greatly reduces the installation and wiring time required. This also can be configured entirely within Studio 5000—something that you don’t have to use additional software, or use any additional configuration tools to set the safety system up. Thanks to safety over the network, you know get an advanced level of diagnostics: Specific information on what component faulted/experienced safety demand and why. And quite frankly with fewer parts, you’ll have a lot fewer faults or failures. 24 Safety solutions to meet your needs

Integrated Safety on EtherNet/IP Kinetix® 5500 and PowerFlex® 527 with Integrated Safety GuardLogix® Integrated Safety System Controller PointGuard Safety I/O Stratix 5700™ Industrial Ethernet switch A closer look at the topology that has GuardLogix controlling motion and Safety for the drive system. The safety devices,(e-stop, Light curtain etc..) input to the PointGuard Safety I/O and communicate on the EhterNet/IP network to the guardLogix which monitors for STO request. If STO is requested, The Safety connection to the drive system will communicate to the drives and Execute the safe torque off request. Integrated Safety Enhances Machine Performance and Flexibility

Any Questions? Now More Safety on the PF527