Combined Hot-Smoking & Cooking Installation AEROMAT Combined Hot-Smoking & Cooking Installation

AEROMAT

Functions & processes Flexible solution for different functions Reddening Drying Warm and hot-smoking (glowing, friction, steam or liquid smoke) Cooking / Boiling Hot-air curing Cooling (showering) Baking Flexible solution for different functions

Applications Flexible solution for different applications Cooked and smoked sausage, i.e. fine and coarse cooked sausage, Wiener, Bratwurst Cooked sausage and ham Fish Pet Food Fruit & vegetables Cheese Flexible solution for different applications

Basic data Temperature range The temperature can be set from 10°C to ambient temperature to a maximum of 95°C Relative humidity Depending on the chamber temperature set and type of humidification, relative humidity can be adjusted between 65 % and 98 % at process temperatures of over 40 °C Fresh air condition Maximum 30 °C and 60 % relative humidity

Benefits Summary of benefits Top energy efficiency Absolute consistency in process & products Captivating quality Outstanding hygiene Summary of benefits

Benefits Top energy efficiency Highly-insulated chamber with 82 mm-thick chamber elements insulated with CFC-free hard polyurethane foam reduces heat loss by up to 40 % compared to walls insulated with rockwool The central circulation fan achieves a higher degree of efficiency than conventional individual fans Our air change flap system enables us to reduce circulating air and thus save a significant amount of energy The special dynamic form of air distribution minimizes the overall flow volume of the fan, so only low fan capacities are required Pre-heating fresh air with the EcoCon heat recovery unit allows energy requirements to be reduced by up to another 30 % Top energy efficiency

Benefits Absolute consistency in process & products Temperature and relative humidity are measured for optimum control of climatic conditions The tried and tested air change flap system achieves dynamic air circulation which generates the same qualities as conventional horizontal flow systems even on products which are lying flat. This means the installation can be used for products which are both lying and hanging A central heating unit reliably provides a constant climate throughout the chamber Flow conditions are perfectly adapted to the different process condition by the radial circulation fan which has a frequency inverter to provide infinitely selectable speeds Our consistent air flow minimizes colour differences between products Absolute consistency in process & products

Benefits Captivating quality The installation can be dismantled and can thus be used in a different location We fit a 3-point latch to make the door absolutely smoke-proof Captivating quality

Benefits Outstanding hygiene Cleaning results are guaranteed to be reproducible with minimal use of chemicals by means of the automatic CIP system included in the scope of supply. This system can be linked to a customer's foam-cleaning system Outstanding hygiene

Chamber structure Inner panels 1 mm 1.4571 (AISI 316TI) U-profiles to reinforce the area of the chamber floor where the smoke trolleys run Outer panels 1mm 1.4301 (AISI 304) Inner panels 1 mm 1.4571 (AISI 316TI) Option „Pagel“ concrete floor element (smoke trolleys of 350 kg upwards or for Installations let into the floor) Wall and floor element linked by screwed connection Silicone seal on screwed connection Wall and ceiling elements linked by screwed connection Chamber assembled from the inside out 82 mm-thick chamber elements PU hard foam insulation (CFC-free) K value 0.3

Design Individual design Chamber design single-row two-row Machine position attached to rear wall attached to roof Chamber width 1750 mm 1920 mm Individual design

Air flow Dynamic circulation to achieve great consistency

Process scheme

Options Different options for individual design EcoCon heat recovery Different types of smoke generators Central Managing and Documentation System Ethernet connection Compact installation chamber Type of heating Fully-automatic central cleaning system Drain options Entry options Cold-smoking facility Different options for individual design

Options Different options for individual design Automatic floor conveyor Arrangement of the machine Door window Chamber light Baking facility Steam Generator Lifting door or roller shutter Hanging trolleys Different options for individual design

Type of heating Options for individual design Steam-heated Direct/indirect gas-heated Electrically-heated Options for individual design

Drain options Options for individual design Floor drain/gully Siphon Automatic door opener Flap Options for individual design

Entry options Options for individual design Short entry ramp Long entry ramp Entry bridge Options for individual design

Door options Lifting door Roller door Options for individual design