METAL CASTING ENGINEERING ELEMENTARY COMPETENCY 2

Slides:



Advertisements
Similar presentations
By Jonathan Gordon and Lee
Advertisements

Metal processes Press forming Sand casting Die casting Milling
HVAC523 Heat Sources.
Chapter 12 Processes.
University Tenaga National Lecturer: Habeeb Al-Ani HABEEB HATTAB HABEEB Office: BN-Block, Level-3, Room-088
Manufacturing Processes
Manufacturing Products
ME 330 Manufacturing Processes CASTING PROCESSES (cont.)
INTRODUNCTION Casting process is one of the earliest metal shaping techniques known to human being. Casting process consists of pouring molten metal into.
1 Metal Casting Processes Chapter 11 Test yourself!
Tutorial: Engineering technology Topic: Continuous /progressive casting Prepared by: Ing. Elena Nová Projekt Anglicky v odborných předmětech, CZ.1.07/1.3.09/
The Sand Casting Process The most commonly used Casting Process, in the entire Casting Industry. Concept: The top and the bottom of the mold form the flask.
MET 141 Manufacturing Processes and Materials Change of Form Spring 2002.
Casting and Molding Processes Manufacturing Chapter 9.
BASIC MECHANICAL ENGINEERING. MANUFACTURING PROCESSES.
(MT 207) B.Sc (ENGINEERING) LEVEL 2 (Semester 2)
Casting. Die Metal is injected into the mould under high pressure of Mpa.Generally good surface finish and good dimensional accuracy. Typical Thin-walled:
MANUFACTURING TECHNOLOGY
Casting. Casting Let investment dry over night Let investment dry over night.
Lost Wax Casting. Select type of wax Mrs. Pearson will cut your wax to width.
The problem of foundry production is manufacture of billets and machine parts by pouring fused metal into a casting mould, whose cavity has the shape of.
Metal Formation Basis Process Motorcycle Engineering (021) Comprehends Metal Formation Basic Process (DKK – 2)
Teknik Kendaraan Ringan Semester 1 nd Class X Dasar Kompetensi Kejuruan SK-KD 1 TH UNDERSTAND MACHINE PROCESS.
METAL CASTING PROCESSES 1.Permanent Mold Casting Processes ©2007 John Wiley & Sons, Inc. M P Groover, Fundamentals of Modern Manufacturing 3/e.
ME1008: MANUFACTURING TECHNOLOGY
Manufacturing Process A sequence of operations, often done on a machine or at a given area During a manufacturing process, we add, subtract, or form materials.
Casting. Pouring molten or melted metal into a mold or form.
Lost Wax Casting This refers to the "lost wax" method of "investment casting." For centuries articles of jewelry have been made by a technique that is.
Expendable Mold Casting Process (소모성 주형 주조 공정)
Casting & Welding Engineering (IE 203) Second Year, Industrial Engineering Dept., Faculty of Engineering, Fayoum University Dr. Ahmed Salah Abou Taleb.
DIE CASTING GRAVITY SEMI PERMANENT MOULD OR PERMANENT MOULD COLD CHAMBER HOT CHAMBER (HEATING CHAMBER) OUTSIDE THE MACHINE INTEGRAL WITH THE MACHINE.
Foundry Sands Silica (SiO 2 ) or silica mixed with other minerals Good refractory properties ‑ capacity to endure high temperatures Small grain size yields.
Ceramic Mold Casting Similar to plaster mold casting except that mold is made of refractory ceramic material that can withstand higher temperatures than.
PERMANENT MOULD CASTING cont… Drawback of sand mold process: A mold need to be prepared for each of the casting produced. Specialty of permanent mold process:
CENTRIFUGAL CASTING (video)
On day one, students pour chocolate into identical “forms”. Inexpensive supply kits for melting and casting chocolate are available at craft stores. Introduction.
Manufacturing Processes & Techniques Designers need to understand a wide range of manufacturing processes and techniques to match their knowledge of materials.
MANUFACTURING TECHNOLOGY-I [ME6302]
ENGINEERING PLUMBING AND SANITATION Applies Fire Company of Plumbing System.
Metal Casting Processes
METAL CASTING ENGINEERING
APPLIES EQUIPMENTS OF ELEMENTARY COMPARATOR AND MEASURING INSTRUMENT
CLEANING AND CUTTING OF CAST METAL / FORGE
CLEANING AND CUTTING OF CAST METAL / FORGE
ENGINEERING MANUFACTURING METHODS
Metal Casting Processes
ENGINEERING PLUMBING AND SANITATION
INSPECTION AND ASSAYING of SUBSTANCE DECANTS
METAL CASTING ENGINEERING ELEMENTARY COMPETENCY 1
APPLIES EQUIPMENTS OF ELEMENTARY COMPARATOR AND MEASURING INSTRUMENT
APPLIES EQUIPMENTS OF ELEMENTARY COMPARATOR AND MEASURING INSTRUMENT
SAND CASTING.
a permanent mold casting process using pressure other than gravity
Metal Formation Basis Process
ENGINEERING PLUMBING AND SANITATION
MEASURES BY MEANS OF PRECISION MECHANIC MEASURE
PLUMBING AND SANITATION ENGINEERING
MEASURES BY MEANS OF PRECISION MECHANIC MEASURE
Chapter 14 Part 3.
Materials and Processes
OPERATES MOULD AND CORE MACHINE
Metal Casting Processes
CLEANING AND CUTTING OF CAST METAL / FORGE
NET SHAPE PROCESS SUBMITTED BY: TRUPTI RANJAN BISWAL
CLEANING AND CUTTING OF CAST METAL / FORGE
Sand Casting Sand casting, also known as sand-mold casting, consists of pouring molten metal into a sand mold, allowing the metal to solidify, and then.
Shapet Electric Company Manufacturer of Induction melting machine, casting machine, Brazing machine, hardening machine, etc. What is Metal Casting? Tuesday,
Exothermic and Endothermic Processes.
Investment Casting Also called “Lost Wax”
Presentation transcript:

METAL CASTING ENGINEERING ELEMENTARY COMPETENCY 2 UNSTRESSED CASTING METAL CASTING ENGINEERING CLASS XII/ SEMESTER 5 ELEMENTARY COMPETENCY 2

Pouring Process Pouring process ( casting) is impregnation of mold cavity with casting material which has been melted ( liquefied) Teknologi dan Rekayasa

Centrifugal Casting Pouring process ( casting) with centrifugal method done at casting by using metal mold ( die casting) Not all form of casting substances can be done with this method Symmetrical and cylindrical integer substances as according to its(the construction earns in cast with this centrifugal method Teknologi dan Rekayasa

3 Kinds of centrifugal casting : Vertical Centrifugal casting Horizontal Centrifugal casting Semi centrifugal casting Teknologi dan Rekayasa

Centrifugal Casting Prinsip kerja : Liquid metal is infused [by] mold cavity Metal mold is turned around by using high revolution from ice [by] Liquid metal that is enough is weight will be thrown exit from position of pouring Liquid metal filled form of ice as a form of work substance which we desire Teknologi dan Rekayasa

Vertical Centrifugal Casting Teknologi dan Rekayasa

Horizontal Centrifugal Casting Teknologi dan Rekayasa

Andvantage of Sentrifugal Casting Massive pouring result Equiamplitude surface of smooth casting Can form casting wall at thin scale Teknologi dan Rekayasa

Continuous Casting Is pouring continues Yields casting substance is length which can be cut as according to requirement of work substance Formation of small fairish division Yields product with good grade Teknologi dan Rekayasa

Work Principle of Continuous Casting Liquid metal poured at parallel division with passage at vessel Liquid metal streams into in mold ( Mould) from tubular copper material along the length ± 1m with wall arranged in layers with chromium, part of this equiped also with cooling water. Teknologi dan Rekayasa

Work Principle of Continuous Casting After casting pass mold also is made cool later on pulled and pointed by special roller ( straightening roller) After coming up with system pemotongan(flying shears), coran will be cut matching with the one which is wanted Teknologi dan Rekayasa

Work Principle of Continuous Casting Teknologi dan Rekayasa

Gravity Die Casting Gravity die Casting ( bulk pouring) is pouring process of liquid metal kedalam mold by the way of poured [by] through mold passages which has been provided at mold by using pan decants ( ladle) Teknologi dan Rekayasa

Invesment Casting Mold applied from sand cetak(sand casting) Cupola material is selected having point of low liquid ( candela) For making of substance with level of high complication 1 cupola for 1 times pouring Teknologi dan Rekayasa

Invesment Casting Process Cupola ( from wax) made by the way of injection at metal mold Wax model is arranged in layers with sheating like ethil or silicate sodium to refine model equiamplitude surface. Cupola is placed ( invested) in mold material like resin sand Teknologi dan Rekayasa

Invesment Casting Process Investment is dried [by] through heating from 100-110oC Cupola melts through mold material pore Chamber is formed as according to form of product wanted Heating is continued [by] until 1000C to harden the mold Teknologi dan Rekayasa

Invesment Casting Process Pouring of metal fluid into mold Mold disassembly Teknologi dan Rekayasa

Invesment Casting Product Example Teknologi dan Rekayasa

THANK YOU CREATED BY : HERU KARYANA, SPd SMKN 2 KLATEN Teknologi dan Rekayasa