The Elastizell Advantage For Quality Low Density Insulating Concrete Roof Decks

Presentation Outline What is Elastizell Low Density Insulating Concrete? Elastizell Advantages Wind Uplift and Fire Resistance Approvals Elastizell with Single Ply and Built Up Roof Systems Re-roofing with Elastizell Project Spotlight Pomona College Studio Art Hall San Diego Airport Terminal II Expansion Contact Information

What is Low Density Insulating Concrete ? Low Density Insulating (Cellular) Concrete (or often referred to as Lightweight Insulating Concrete – LWIC) is produced by adding preformed foam to a cement / water slurry The air introduced via the foam, is a non-reactive filler that controls the cast density of the concrete Density may be varied depending on requirements The material is pumped into place and finished slope to drain

Elastizell Low Density Insulating Concrete Roof Decks provide: Positive drainage Wind uplift ratings and fire resistance Sound attenuation Permanent base for built-up and single ply roofing membrane systems Seismic values

Production Process Foam Generator Foam Added to Slurry Material pumped into place

Foam Concentrate

Foam Concentrate

Preformed Foam

Low Density Insulating Concrete

Elastizell Low Density Insulating Concrete Roof Decks Elastizell can be cast over concrete (precast or cast-in-place), galvanized steel and wood deck substrates When combined with EPS, Elastizell Low Density Insulating Concrete Roof Decks have advantages over other roofing systems

Elastizell Advantages: Positive drainage – customized slope to drain Fire resistance Sound attenuation Thermal insulation Seismic Permanent solid base for built-up systems or single ply membranes

Combine with EPS Insulation Board for Increased Insulation High EPS (Expanded Polystyrene) insulation values (R = 4.0/inch) Less dead weight – these systems typically weigh only 6-8 psf Stair-stepped EPS board and top with Elastizell insulating concrete for slope-to-drain

Elastizell Roof Decks Are: Permanent Insulative Nailable Approved Economical Moisture resistant Wind uplift resistant Sloped to drain Strong Dimensionally Stable Non-combustible

Physical Properties

Elastizell cast Slope to Drain

NRCA: Ideal Roof Insulation: Strong and impact resistant Resists deterioration Moisture resistant High R value System Constant insulation value Provides secure attachment Dimensionally stable Compatible with the roof membrane

Wind Uplift Approvals FM – ratings from 1-60 to 1-540 UL – Class 90 FM Class I, Non-combustible FM SH (Severe Hail) rated Numerous Miami-Dade (FL) and Florida Building Code approvals with a variety of membrane types and manufacturers www.Elastizell.com/roofapprovals for full list of approvals

Elastizell High Wind Uplift

Fire Rated Systems Over 60 UL fire rated listings FM Class I fire classification Non-combustible, even with EPS embedded in the system Fire channel is eliminated by filling the flutes with Elastizell Low Density Insulating Concrete www.Elastizell.com/rooffire for up to date fire rated systems

Unprotected Steel Deck - UL Built-up, modified, or single-ply roofing Elastizell Low Density Insulating Concrete Roof Deck EPS insulation board (optional) Exposed steel deck Sprayed beam or joist P902, P903, P907, P908, P919, P920, P921, P922, P923, P924, P925, P926, P927, P928, P929, P930

Protected Steel Deck - UL Built-up, modified, or single-ply roofing Elastizell Low Density Insulating Concrete Roof Deck EPS insulation board (optional) Steel deck over bar joists Suspended ceiling Armstrong Ceiling: P215, P216, P231, P251 Other Tile Ceiling: P214, P241, P246, P255, P261, P264 Plaster Ceiling: P405, P406, P407, P410, P411 Gypsum Ceiling: P501, P503, P509, P511, P513, P514, P520

Precast Concrete Deck - UL Built-up, modified, or single-ply roofing Elastizell Low Density Insulating Concrete Roof Deck EPS insulation board (optional) Precast single or double Tees Exposed: P905, P910, P913, P216 Sprayed Fireproofing: P708, P737, P810, P812 Protected Deck: D708, D750, D755, D759, D768, D775, D832, D902 Unprotected Deck: D916, D919, D922, D923, D925, D927, D929

Other UL Fire Ratings Structural concrete & protected steel deck Structural concrete & unprotected steel deck Hollow core concrete deck

Elastizell can be cast over vented deck (0.5% open)

EPS Insulation Board slurried in place over metal deck

EPS Insulation Board slurried in place over metal deck

EPS Insulation Board slurried in place over metal deck

Elastizell Low Density Insulating Concrete cast over EPS

Elastizell Low Density Insulating Concrete cast over EPS

Elastizell deck ready for either built-up system or single ply membrane

Elastizell Roof Decks over Wood Framing

On-Site Manufacturing Process Low Density Insulating Concrete is produced on site by approved applicators Approved applicators are trained for these installations This process requires specialized equipment May be pumped hundreds of feet horizontally and vertically depending on the application.

Equipment for on-site manufacturing

Equipment for on-site manufacturing

Single Ply Roofing Systems Range III Elastizell Low Density Insulating Concrete Approvals with variety of membrane manufacturers and materials (EPDM, PVC, TPO) Membranes attached with approved adhesives (fully adhered) or mechanically fastened with approved fasteners FM, UL, Miami-Dade and Florida Building Code Wind Uplift approvals

Single ply membrane fully adhered to an Elastizell deck

Single ply membrane fully adhered to an Elastizell deck

Built-up & Modified Bitumen Membranes Range II Elastizell Low Density Insulating Concrete Base Sheet mechanically fastened with an approved fastener Ply sheets attached with asphalt, torched, or with approved adhesive Approvals with a variety of membrane manufacturers FM, UL, Miami Dade and Florida Building Code wind uplift approvals

Base sheet mechanically fastened over an Elastizell deck

Installation of built-up roofing over the fastened base sheet

Re-Roofing with Elastizell Correct drainage slopes Eliminate roof tear off Additional insulation Excellent base for new roofing Economical Fast Installation

2” of ponded water can add 10 psf dead load

Existing Deck

The addition of stair-stepped EPS provides increased thermal insulation

The addition of stair-stepped EPS provides increased thermal insulation

Elastizell’s slope to drain system corrects drainage problems

Pomona College Studio Art Hall City of Claremont Project Spotlight: Pomona College Studio Art Hall City of Claremont 32,000 sf, R-30 minimum Elastizell Range III cast over a wood substrate Completed August, 2014

Contoured wood deck prepared for installation of Elastizell

Contoured wood deck prepared for installation of Elastizell

EPS insulation board slurried to the deck

EPS insulation board slurried to the deck

EPS insulation board slurried to the deck

Elastizell deck ready for single ply membrane installation

Elastizell deck ready for single ply membrane installation

Installation of single ply membrane to the Elastizell deck

Installation of single ply membrane to the Elastizell deck

Single ply membrane fully adhered to the Elastizell deck

Single ply membrane fully adhered to the Elastizell deck

Membrane installed over Elastizell

Completed Project

Completed Project

Elastizell Range III cast over metal deck Project Spotlight: San Diego Airport Terminal II Expansion 204,000 sf Elastizell Range III cast over metal deck Sika Sarnafil G410 membrane fully adhered Completed 2013

Completed Project

Completed Project

Details can be found at: In 2014, this project was awarded the Leadership in Energy and Environmental Design (LEED) Platinum Certification, the first commercial Airport terminal to receive this honor. Details can be found at: www.san.org/Airport-Projects/The-Green-Build

Email: Info@ Elastizell.com P.O. Box 1462 Ann Arbor, MI 48106 Tel 734.761.6900 & Fax 734.761.8016 7900 Second Street Dexter, MI 48130 Tel 734.426.6076 & Fax 734.426.6078 Email: Info@ Elastizell.com www.Elastizell.com