Low Voltage Systems MNS iS with MSpeed Technical Introduction BU 3101 Low Voltage Systems, February 2011 Low Voltage Systems MNS iS with MSpeed Technical Introduction © BU 3101 Low Voltage Systems April 18, 2018 | Slide 1

MNS iS with MSpeed Introduction MSpeed insight, is A new standard MNS iS component assembled in feeder factory like MStart and MFeed A direct-on-line motorstarter with an integrated VSD, ABB type ACS850 A solution for protection classes IP31 – 42 A solution for internal segregation up to form 4 © BU 3101 Low Voltage Systems April 18, 2018 | Slide 2

MNS iS with MSpeed Introduction MSpeed insight, is (cont.) A withdrawable or a fixed motorstarter module comprising all required components Up to 45kW: ACS850 frames A … D in withdrawable modules connected to Multi-Functional Wall Up to 160kW: ACS850 frames E0 … E in fixed modules (full height cubicles) © BU 3101 Low Voltage Systems April 18, 2018 | Slide 3

MNS iS with MSpeed Introduction MSpeed insight, is (cont.) A fused and fuseless type 2 coordination for 65kA at 400V / 500V A fused type 2 coordination for 80kA for 400V / 500V Typetested acc. IEC 60439-1 and verified by test acc. IEC 61439-2 Internal arc tested acc. IEC 61641 Solution is EMC verified and tested acc. state of the art standard IEC 61000 © BU 3101 Low Voltage Systems April 18, 2018 | Slide 4

MNS iS with MSpeed Introduction MSpeed insight, is (cont.) In MSpeed, no MControl is needed, instead It can be directly accessed via MView and can be directly connected to fieldbus communication to DCS © BU 3101 Low Voltage Systems April 18, 2018 | Slide 5

MNS iS with MSpeed Highlights One supplier for complete packaged solution for VSDs and MCCs leading to , Easy purchase and clear warranty Less engineering and project management Ease of dealing and cost saving Faster delivery lead time High reliability with world class standard solution due to intensive testing and verification © BU 3101 Low Voltage Systems April 18, 2018 | Slide 6

MNS iS with MSpeed Highlights Energy saving technology for pumps and fans – use only the energy your application really need High safety with proven electrical coordination between all electrical devices Space saving- no additional space is required as in case of wall-mounted approach © BU 3101 Low Voltage Systems April 18, 2018 | Slide 7

MNS iS with MSpeed Highlights High safety, fast commissioning and easy maintenance, As all devices are in one place and in one functional unit Withdrawable units with VSD to be exchanged easy and quick – lowest meantime to repair Engineered and tested module require lowest time to put to operation at site © BU 3101 Low Voltage Systems April 18, 2018 | Slide 8

MNS iS with MSpeed Highlights High safety, fast commissioning and easy maintenance, (cont.) No field wiring required inside the switchgear room between VSD and outgoing feeder or motorstarter Full integration into MNS iS plus MView including condition monitoring and supervision data Additional monitoring for timely maintenance -outgoing contact temperature and insertion cycles for withdrawable modules etc © BU 3101 Low Voltage Systems April 18, 2018 | Slide 9

MNS iS with MSpeed Components in MSpeed The module consists of Basic module including all required mechanical (i.e. door for withdrawable or fixed module) and electrical parts (i.e. plug-in contact for withdrawable modules) Mainswitch, fused or fuseless (SCPD) Main contactor ACS850 © BU 3101 Low Voltage Systems April 18, 2018 | Slide 10

MNS iS with MSpeed Components in MSpeed The dule consists of (cont.) EMC filter (Category C2, 1st environment) Internal wiring for the main circuit (including copper bars and busbar connection set for fixed modules) Internal wiring for the auxiliary circuit © BU 3101 Low Voltage Systems April 18, 2018 | Slide 11

MNS iS with MSpeed Types withdrawable overview Fused ACS850 A&B-frames Fuseless ACS850 A&B-frames Fused ACS850 C&D-frames Fuseless ACS850 C&D-frames Module size 12E MNS iS Module size 16E MNS3.0 Module size 24E MNS iS Module size 24E MNS3.0

MNS iS with MSpeed Types fixed overview Fused ACS850 E0&E-Modules MNS3.0 & MNS iS Fuseless ACS850 E0&E-Modules MNS3.0 & MNS iS © BU 3101 Low Voltage Systems April 18, 2018 | Slide 13

MNS iS with MSpeed Ventilation principle and internal design Temperature rise performance verified by test acc. IEC 60439-1 and IEC 61439-2 Clear ventilation principle through modules and cubicle Withdrawable modules frames A + B Air intake through power cable compartment Air outlet to the front Withdrawable modules frames C + D Air outlet to the rear right side (inside ventilation channel) © BU 3101 Low Voltage Systems April 18, 2018 | Slide 14

MNS iS with MSpeed Ventilation principle and internal design Fixed modules frames E0 and E (full height cubicles) Air intake at the front Air outlet to roofplate © BU 3101 Low Voltage Systems April 18, 2018 | Slide 15

MNS iS with MSpeed Ventilation principle and internal design ACS850 A&B W-Modules 12&16E : ACS850 C&D W-Modules 24E : Power losses between 100-320W Power losses between 375-1200W, ventilation channel required © BU 3101 Low Voltage Systems April 18, 2018 | Slide 16

MNS iS with MSpeed Ventilation principle and internal design Warning label for withdrawable modules frames C+D due to required ventilation channel at the right rearside of the cubicle © BU 3101 Low Voltage Systems April 18, 2018 | Slide 17

MNS iS with MSpeed Ventilation principle and internal design © BU 3101 Low Voltage Systems April 18, 2018 | Slide 18

MNS iS with MSpeed Compartment for withdrawable modules Compartment includes a standard withdrawable module compartment plus optimized control condapter © BU 3101 Low Voltage Systems April 18, 2018 | Slide 19

MNS iS with MSpeed Auxiliary terminals + control voltage for fixed modules For fixed modules, ready engineered auxiliary terminals and control voltage are available © BU 3101 Low Voltage Systems April 18, 2018 | Slide 20

MNS iS with MSpeed Bottom plates for fixed modules For fixed modules ready engineered bottom plates are available © BU 3101 Low Voltage Systems April 18, 2018 | Slide 21

MNS iS with MSpeed Profibus components for each cubicle 1 4 2 3 Pos.no Type Description Order No. 1 PSI-REP-PROFIBUS/12MB Modular PROFIBUS repeater, for electrical isolation and increasing the range 2708863 in PROFIBUS systems, 4-way isolation, DIN-rail mountable 2 ME 17,5 TBUS 1,5/ 5-ST-3,81 GN DIN rail connector, power supply and data (2 per device) 2709561 3 SUBCON-PLUS-PROFIB/PG/SC2 Small, angled PROFIBUS connector with screw connection and additional PG connection 2708245 4 SUBCON-PLUS-PROFIB/SC2 Small, angled PROFIBUS connector with screw connection 2708232 © BU 3101 Low Voltage Systems April 18, 2018 | Slide 22

MNS iS with MSpeed DCS communication and MView integration System configuration overview © BU 3101 Low Voltage Systems April 18, 2018 | Slide 23

MNS iS with MSpeed DCS communication Fieldbus cable arrangement layout. A Single Profibus DP or Modbus RTU cable to MNS iS is good enough for DCS communication. © BU 3101 Low Voltage Systems April 18, 2018 | Slide 24

MNS iS with MSpeed Local Monitoring Local control panel for VSD per module SREA-01 device AC800 Controller VSD monitoring and parameterization can be performed by MView OR by VSD local panel OR both connections can be active simultaneously. BU 3101 Low Voltage Systems April 18, 2018 | Slide 25

MNS iS with MSpeed Maintenance data Outgoing cable connections temperature monitoing by PTC and Thermistor relay AC500 Controller Outgoing plug-in contact temperature enabled ! Thermistor relay CM-MSS PTC connected to plug-in contact SREA-01 device © BU 3101 Low Voltage Systems April 18, 2018 | Slide 26

MNS iS with MSpeed Engineering – Points to note Only fuse links OFAF (400 / 500V) may be used thus motorstarter coordination is ensured. Diversity factor is fixed to 1.0 for MSpeed Withdrawable modules with ACS850 frame C+D requires ventilation channel at rear right side (order distribution bar system 1TGB100146R0023) Selection for other required external components like DCS integration and mainteance data monitoring is manually in MNS Engineer Special MView version required to display MSpeed maintenance data Other modules should be placed on top of MSpeed MLink can not be placed in control compartment in vertical area of MSpeed Take care on proper powerloss calculation Note: Please refer Engineering guideline documents-1TFL760004 & 6 for further understanding © BU 3101 Low Voltage Systems April 18, 2018 | Slide 27

MNS iS with MSpeed Selection tables Take care on proper VSD selection mode (different from MStart): Nominal ratings IN: rated current available continuously without overloading Imax: maximum output current for 10sec during start No overload use PN: motor power in no overload use Light duty use ILd: continuous current allowing 110% ILd for short time (1..5min) PLd: motor power in light duty use Heavy duty use IHd: continuous current allowing 150% IHd for a short time (1..5min) PHd: motor power in heavy duty use Maximum input current *I1N: maximum input current to VSD © BU 3101 Low Voltage Systems April 18, 2018 | Slide 28

MNS iS with MSpeed Selection tables (example) © BU 3101 Low Voltage Systems April 18, 2018 | Slide 29

MNS iS with MSpeed Powerlosses (example) 11.5.1 Power losses for ACS850 W-Motorstarters – fuseless 500V / 50…80kA / MNS iS Control Voltage: 110 VAC Control Voltage: 230 VAC

MNS iS with MSpeed Technical data Rated current Ie according to the selection tables Rated voltage main supply Ue 400-500V Rated frequency 50Hz, 60Hz *) Rated voltage auxiliary supply Uaux for: Contactors 110-230V AC standard Rated insulation voltage Ui 690V AC main circuit 250V AC/DC auxiliary circuit Rated impulse withstand voltage Uimp 6kV main circuit 4kV auxiliary circuit Overvoltage category 3 Pollution degree Cat. III Rated conditional-short circuit current Icc Rated fused short-circuit current Icf 65kA, 400V/500V 80kA, 400V/500V Utilization category type 2 with operation AC 3 Design temperature within cubicle 55°C Isolation capability of main switching devices yes *) In case of 60Hz applications the modules should be selected according the rated current © BU 3101 Low Voltage Systems April 18, 2018 | Slide 31

MNS iS with MSpeed Technical data ACS850 © BU 3101 Low Voltage Systems April 18, 2018 | Slide 32

Low Voltage Systems MNS with integrated VSD’s Technical Introduction BU 3101 Low Voltage Systems, February 2009 Low Voltage Systems MNS with integrated VSD’s Technical Introduction © BU 3101 Low Voltage Systems April 18, 2018 | Slide 33

MNS with integrated VSD’s Introduction MNS 3.0 with integrated VSD’s is A new MNS 3.0 component assembled in feeder factory like MStart and MFeed of MNS iS A direct-on-line motorstarter with an integrated VSD, ABB type ACS850 A solution for protection classes IP31 – 42 A solution for internal segregation up to form 4 © BU 3101 Low Voltage Systems April 18, 2018 | Slide 34

MNS with integrated VSD’s Introduction MNS 3.0 with integrated VSD’s is (cont.) A withdrawable or a fixed motorstarter module comprising all required components Up to 45kW: ACS850 frames A … D in withdrawable modules connected to Multi-Functional Wall Up to 160kW: ACS850 frames E0 … E in fixed modules (full height cubicles) © BU 3101 Low Voltage Systems April 18, 2018 | Slide 35

MNS with integrated VSD’s Introduction MNS 3.0 with integrated VSD’s is (cont.) A fused and fuseless type 2 coordination for 65kA at 400V / 500V A fused type 2 coordination for 80kA for 400V / 500V Typetested acc. IEC 60439-1 and verified by test acc. IEC 61439-2 Internal arc tested acc. IEC 61641 Solution is EMC verified and tested acc. state of the art standard IEC 61000 © BU 3101 Low Voltage Systems April 18, 2018 | Slide 36

MNS with integrated VSD’s Introduction MNS 3.0 with integrated VSD’s is (cont.) VSD ACS850 can be incorporated along with intelligent solutions, for example MNS with UMC 100 © BU 3101 Low Voltage Systems April 18, 2018 | Slide 37

MNS with integrated VSD’s Highlights One supplier for complete packaged solution for VSDs and MCCs leading to , Easy purchase and clear warranty Less engineering and project management Ease of dealing and cost saving Faster delivery lead time High reliability with world class standard solution due to intensive testing and verification © BU 3101 Low Voltage Systems April 18, 2018 | Slide 38

MNS with integrated VSD’s Highlights Energy saving technology for pumps and fans – use only the energy your application really need High safety with proven electrical coordination between all electrical devices Space saving- no additional space is required as in case of wall-mounted approach © BU 3101 Low Voltage Systems April 18, 2018 | Slide 39

MNS with integrated VSD’s Highlights High safety, fast commissioning and easy maintenance, As all devices are in one place and in one functional unit Withdrawable units with VSD to be exchanged easy and quick – lowest meantime to repair Engineered and tested module require lowest time to put to operation at site No field wiring required inside the switchgear room between VSD and outgoing feeder or motorstarter © BU 3101 Low Voltage Systems April 18, 2018 | Slide 40

MNS with integrated VSD’s Components The module consists of Basic module including all required mechanical (i.e. door for withdrawable or fixed module) and electrical parts (i.e. plug-in contact for withdrawable modules) Mainswitch, fused or fuseless (SCPD) Main contactor ACS850 © BU 3101 Low Voltage Systems April 18, 2018 | Slide 41

MNS with integrated VSD’s Components The module consists of (cont.) EMC filter (Category C2, 1st environment) Internal wiring for the main circuit (including copper bars and busbar connection set for fixed modules) Internal wiring for the auxiliary circuit © BU 3101 Low Voltage Systems April 18, 2018 | Slide 42

MNS with integrated VSD’s Types withdrawable overview Fused ACS850 A&B-frames Fuseless ACS850 A&B-frames Fused ACS850 C&D-frames Fuseless ACS850 C&D-frames Module size 12E MNS iS Module size 16E MNS3.0 Module size 24E MNS iS Module size 24E MNS3.0

MNS with integrated VSD’s Types fixed overview Fused ACS850 E0&E-Modules MNS3.0 & MNS iS Fuseless ACS850 E0&E-Modules MNS3.0 & MNS iS © BU 3101 Low Voltage Systems April 18, 2018 | Slide 44

MNS with integrated VSD’s Ventilation principle and internal design Temperature rise performance verified by test acc. IEC 60439-1 and IEC 61439-2 Clear ventilation principle through modules and cubicle Withdrawable modules frames A + B Air intake through power cable compartment Air outlet to the front Withdrawable modules frames C + D Air outlet to the rear right side (inside ventilation channel) MNS iS is shown here, no difference to MNS 3.0 © BU 3101 Low Voltage Systems April 18, 2018 | Slide 45

MNS with integrated VSD’s Ventilation principle and internal design Fixed modules frames E0 and E (full height cubicles) Air intake at the front Air outlet to roofplate MNS iS is shown here, no difference to MNS 3.0 © BU 3101 Low Voltage Systems April 18, 2018 | Slide 46

MNS with integrated VSD’s Ventilation principle and internal design ACS850 A&B W-Modules 12&16E : ACS850 C&D W-Modules 24E : Power losses between 100-320W Power losses between 375-1200W, ventilation channel required MNS iS is shown here, no difference to MNS 3.0 © BU 3101 Low Voltage Systems April 18, 2018 | Slide 47

MNS iS with MSpeed Ventilation principle and internal design MNS iS is shown here, no difference to MNS 3.0 Warning label for withdrawable modules frames C+D due to required ventilation channel at the right rearside of the cubicle © BU 3101 Low Voltage Systems April 18, 2018 | Slide 48

MNS with integrated VSD’s Ventilation principle and internal design © BU 3101 Low Voltage Systems April 18, 2018 | Slide 49

MNS with integrated VSD’s Compartment for withdrawable modules Compartment includes a standard withdrawable module compartment plus standard control terminals © BU 3101 Low Voltage Systems April 18, 2018 | Slide 50

MNS with integrated VSD’s Auxiliary terminals + control voltage for fixed modules For fixed modules, ready engineered auxiliary terminals and control voltage are available © BU 3101 Low Voltage Systems April 18, 2018 | Slide 51

MNS with integrated VSD’s Bottom plates for fixed modules For fixed modules ready engineered bottom plates are available © BU 3101 Low Voltage Systems April 18, 2018 | Slide 52

MNS with integrated VSD’s Profibus components for each cubicle 1 4 2 3 Pos.no Type Description Order No. 1 PSI-REP-PROFIBUS/12MB Modular PROFIBUS repeater, for electrical isolation and increasing the range 2708863 in PROFIBUS systems, 4-way isolation, DIN-rail mountable 2 ME 17,5 TBUS 1,5/ 5-ST-3,81 GN DIN rail connector, power supply and data (2 per device) 2709561 3 SUBCON-PLUS-PROFIB/PG/SC2 Small, angled PROFIBUS connector with screw connection and additional PG connection 2708245 4 SUBCON-PLUS-PROFIB/SC2 Small, angled PROFIBUS connector with screw connection 2708232 © BU 3101 Low Voltage Systems April 18, 2018 | Slide 53

MNS with integrated VSD’s Fieldbus and Ethernet wiring AC800 Controller SREA-01 device Local control panel for VSD per module Field bus communication support Profibus DP Device Net Modbus RTU. © BU 3101 Low Voltage Systems April 18, 2018 | Slide 54

MNS with integrated VSD’s Engineering – Points to note Only fuse links OFAF (400 / 500V) may be used thus motorstarter coordination is ensured. Diversity factor is fixed to 1.0 for modules with integrated VSD‘s Withdrawable modules with ACS850 frame C+D requires ventilation channel at rear right side (order distribution bar system 1TGB100146R0023) Selection for other required external components like DCS integration and mainteance data monitoring is manually in MNS Engineer Other modules should be placed on top of these Take care on proper powerloss calculation © BU 3101 Low Voltage Systems April 18, 2018 | Slide 55

MNS with integrated VSD’s Selection tables Take care on proper VSD selection mode (different from motorstarter): Nominal ratings IN: rated current available continuously without overloading Imax: maximum output current for 10sec during start No overload use PN: motor power in no overload use Light duty use ILd: continuous current allowing 110% ILd for short time (1..5min) PLd: motor power in light duty use Heavy duty use IHd: continuous current allowing 150% IHd for a short time (1..5min) PHd: motor power in heavy duty use Maximum input current *I1N: maximum input current to VSD © BU 3101 Low Voltage Systems April 18, 2018 | Slide 56

MNS with integrated VSD’s Selection tables (example) © BU 3101 Low Voltage Systems April 18, 2018 | Slide 57

MNS with integrated VSD’s Powerlosses (example) 11.1.2 Power losses for ACS850 W-Motorstarters – fused 400V / 50...80kA / MNS 3.0 Control Voltage: 110 VAC Control Voltage: 230 VAC

MNS with integrated VSD’s Technical data Rated current Ie according to the selection tables Rated voltage main supply Ue 400-500V Rated frequency 50Hz, 60Hz *) Rated voltage auxiliary supply Uaux for: Contactors 110-230V AC standard Rated insulation voltage Ui 690V AC main circuit 250V AC/DC auxiliary circuit Rated impulse withstand voltage Uimp 6kV main circuit 4kV auxiliary circuit Overvoltage category 3 Pollution degree Cat. III Rated conditional-short circuit current Icc Rated fused short-circuit current Icf 65kA, 400V/500V 80kA, 400V/500V Utilization category type 2 with operation AC 3 Design temperature within cubicle 55°C Isolation capability of main switching devices yes *) In case of 60Hz applications the modules should be selected according the rated current © BU 3101 Low Voltage Systems April 18, 2018 | Slide 59

MNS with integrated VSD’s Technical data ACS850 © BU 3101 Low Voltage Systems April 18, 2018 | Slide 60