Electronic workshop for Si-W ECAL

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Presentation transcript:

Electronic workshop for Si-W ECAL 16 – 17 May 2011 Ki-Hyeon Park Pohang Accelerator Laboratory

The Pohang Light Source View Energy : 3.0 GeV Current : 400mA 2018-04-21

Digital Controller Design for the Magnet Power Supply - Input Filter - Output Filter - Control Loop - Simulink Simulation - DSP & ADC board 5A High Stable Power Supply

Power Supply Description ► DC Regulator Voltage: 24 [V] ► DC Output Current : ±5 [A] at bipolar mode ► Output Voltage: 6 [V] ► FET Switching Frequency: 25 KHz ► FET: 4 ea ( IRF540) ► ADC: AD977A from Analog Devices ► Digital Signal Processor: TMS320F2808 Texas Instrument ►Current Stability: < 5 ppm

Block Diagram

Input Filter Design The rectified input voltage has harmonic components, thus it should be attenuated. The parallel damped filter was preferred to build the MPS The condition of the was chosen, because its transfer function was slightly under-damped The cutoff frequency of the input filter should be ranged ~10Hz,

Output Filter (+Magnet Load) Design The pole of the first filter located about ~KHz while the switching frequency is above ~10 KHz. If pole located to lower, the overall system response became worse, thus it is not good for the system dynamic responses. The second pole is placed after half of the switching frequency

Transfer function of Output Filter (+Magnet Load) Where

Control Loop Equation A conventional PI controller is The closed-loop transfer function of the power supply is given by: The equivalent transfer function of the inner loop :

Open-Loop Frequency Response The crossover frequency is about 5KHz with small phase margin. 2018-04-21

Simulink Model

Continuous Mode Simulation

ADC Board (1) DAC-DAC714 ADC-AD977A FPGA-Xilinx Spartan3

ADC Board (2) ADC board specifications - 16 bit ADC AD977A : 4 channel - Input Range : ±5V, ±10V, 5V, 10V - Using the Isolated DC Power - AD977 Linearity : ±2.0 LSB - FPGA(Xilinx Sprtan3) : Generate control signals for ADCs - ADC Data transmitted whenever DSP required - DAC chip DAC714 (16-bit 200KHz) for ADC Debugging

Programmable Interlock Logic DSP(CPU) Board DSP board specifications : - 100MHz Fixed point TMS320F2808 DSP - PWM : 1a, 1b, 2a, 2b, 3a, 3b, 4a, 4b - PWM Frequency : up to 100 KHz - Output : 24V relay control - UC5282 Board : Ethernet(EPICS) - Interlock : Flexibility with the Cool-Runner FPGA - Ethernet & CAN Connector : At front Panel Programmable Interlock Logic LEDs : Status Display Ethernet Connector DSP Board CAN Connector RS232C to Mother Board ColdFire 5282 Board

Fully Fabricated MPS Shelf Controller SMPS

Step Function Response Step Response of the MPS (0 to 5A, 40ms scale)

Short Term Stability and Zero Cross

Long Term Stability & Repeatability

Link voltage variation 2018-04-21

Current difference between set and read value

Remarks Fully Digital Control Stability : Less than 5ppm Output Current : up to 1000A Unipolar and Bipolar Power Supply Ethernet (+EPICS), CAN and RS232C Interlock Easy access : Key and Display Configuration : programmable Easy maintenance

LLRF for PLS-II

Contents Introduce the general concept for the control system Cavity Modeling Signal processing CORDIC algorithm IQ demodulator PI controller Digital Filters IQ output Local Oscillator Digital Hardware system

Digital LLRF system : By Thomas Schilcher

Cavity Parameters Unit Value Technical Specifications of the LLRF for SC Cavity Parameters Unit Value Cavity frequency MHz 499.66 Half cavity bandwidth KHz 4.34 Number of SC cavity ea 2+1 LLRF loop gain dB ? Phase stability Degree ±1 Amplitude stability % RF frequency error in steady state Hz ±10 ?

Signal Processing

Concept for the LLRF system By : Stefan Simrock

System Block Diagram 450MHz CASE 2 50MHz 40MHz DC 500MHz

I/Q demodulation

RF Down Conversion After low pass filter : RF properties are conserved (Amplitude ,Phase)

3. Direct amplitude and phase detection IQ methods 1. Analog IQ detection 3. Direct amplitude and phase detection 2. Digital IQ sampling / non-IQ sampling 4. Digital Down Conversion (DDC)

IQ sampling Degree : 90, 270, 450, --- In case of n = 0 Cancel out offset

PID Controller Design

Controller Specifications ◆ System bandwidth : ~100KHz - Cavity bandwidth : 4.5KHz ◆ Gain margin : > 6 dB ◆ Phase margin : > 45°

Cavity Modeling

The transfer function H(s) defined as Matlab Simulation The transfer function H(s) defined as ω = 2*3.14*4400 = 27632 rad/sec

LLRF Model of 4.4 KHz is 1.5 s with the second order Pade approximation of the time delay = 15

output band-pass filter 5MHz and 1MHz when where half-bandwidth , output band-pass filter 5MHz and 1MHz proportional gain , integral gain g lumped gain (analog + others) T total loop delay Closed-loop transfer function with unit gain is : First order Pade approximation Second order Pade approximation

Frequency Responses The close loop response showed that the phase margin was about 52° and gain 3.8 dB.

Expected Latency 1 Cable 100ns 20m Klystron 100ns Waveguide 100ns 3 ADC 100ns 4 FPGA 200ns DAC 50ns TOTAL 650ns

Vector Signal Output Rotation Matrix 16-bit ADC 40MHz The gain bandwidth product is limited to about 1MHz due to the low-pass characteristics of the cavity, the bandwidth limitations of electronics and Klystrons and cable delay. Rotation Matrix 16-bit ADC 40MHz IQ de-multiplex : I & Q output 20 MHz CIC filter with decimation : 2 MHz PI : Amplitude and Phase regulation Vector out ( Mux out : 50MHz)

Output to the Klystron

Direct Digital Synthesizer : Phase Increment N = 10

Vector Output (1) where M = 5 and N=4 Phase Increment : 112.5° In FPGA Black = sin(t); Red = cos(t); Blue = y1-y2; Green = 0.5*cos(t); Cyan = y1-y4; where M = 5 and N=4 Phase Increment : 112.5° In FPGA

Vector Output (2) RF 500MHz Vector Modulator RF 500MHz I DC Q

ZBSC-5-1-S power splitter Rear RF RF RF RF : 500MHz LO : 450MHz IF : 50MHZ : Input : Output <Frequency> <BNC connector> To Klystron ZFL-500HLN Amplifier ZBSC-5-1-S power splitter ZFDC-10-2-S coupler VAT-3+ ATT LO LO LO LO LO ZFDC-10-2-S coupler SLP-550 LPF SLP-550 LPF SLP-550 LPF SLP-550 LPF ZFL-1000LN Low noise amp ZMY-2 Mixer ZFL-500HLN Amplifier MBP-500-20-8-RA BPF ZMY-2 Mixer ZMY-2 Mixer ZMY-2 Mixer ZMY-2 Mixer MBP-50-5-5-RA BPF VAT-10 ATT VAT-10 ATT VAT-10 ATT VAT-10 ATT MBP-450-20-8-RA BPF ZKL-2R5 Amplifier ZKL-2R5 Amplifier ZKL-2R5 Amplifier ZKL-2R5 Amplifier PLL SLP-70 LPF SLP-70 LPF SLP-70 LPF SLP-70 LPF RF IF IF IF IF 160 MHZ 40 MHZ Front From DAC Monitoring To ADC To ADC To ADC To ADC To DAC To ADC

Using the FPGA Xilinx Spartan-6 Generating Local Frequency (DDS) Using the FPGA Xilinx Spartan-6 - External Reference or Internal Source - Output Frequency : programmable

■ CORDIC calculates phase difference between cavity and forward power RF Tuning ■ CORDIC calculates phase difference between cavity and forward power ■ ~10 iterations to get the resolution better than 0.001º . if 16 iterations for 1/80MHz is 200ns ■ Frequency regulation loop - Range : ±200KHz - Resolution : 2 Hz - Bandwidth : < 5Hz ■ Don’t consider the piezo actuator - Range : ±500 Hz - Resolution : 1Hz - Bandwidth : ~1000 Hz - Voltage : ~100V

Module of accelerating SC ILC-DR, KEK December 19, 2007 T. Furuya Important components: frequency tuner Motor tuner (coarse tuning) range of 400 kHz Piezo tuner (fine tuning) tuning range of 6 kHz response of 20 Hz

Digital Hardware 1) Virtex-6 and LTC2205 2) VHS-ADC Lyrtech (CANADA)

Virtex-6 FPGA Issue is DSP Slices

ADC

VHS-ADC Lyrtech (CANADA)

Program Development using Xilinx ISE Lyrtech Board SBC

Summary Introduce the general concept for the control system Cavity Modeling Signal processing CORDIC algorithm IQ demodulator PI controller Digital Filters IQ output Local Oscillator Digital Hardware system

Thanks for your attention Any questions?