Presentation P3 System Design  Detailed Design Objectives Update Final Presentation with Block Detailed Designs Presentation P3 in Lab ~50 Minute Time Limit Per Team Come to Lab with 1 Consolidated File per Team Memory Stick or CD

Reuse: Project Presentation P2 Product Level Slides – IN THIS ORDER ! Reuse the following slides from P2 (leave out lined items) All Project Proposals including block diagrams Team Roster and Background Slides Recommended Project Description High Level or User Requirements – What does it do for user? Perf Requirements Summary Std Requirements Summary Basic Business Case Refined Block Diagram - Block Diagram Description Page Requirements Spreadsheet: Project Level Tabs (Excel File) Requirements Spreadsheet: Block Level Tab Flowdowns (Excel File) Min 1 Page on Key Risk Areas 1 Page on 3 Key Patents Found for Product Area Labs 1A-B Lab 1C

Reuse/Update Presentation P2  P3 Product Level Slides - Continued Product Safety Requirements/Standards Summary Slide(s) Product EMC Requirements/Standards Summary Slide(s) Product Level Design Plan Summary & Gantt Chart Slides Overall Prototype Plan, Interconnection Strategy Labs 2-3

Update Presentation P2  P3 Block Level Slides – IN THIS ORDER !! Block Description and Purpose Slide Block Key Performance Requirements, Allocated/Associated Block Key Standard Requirements, Allocated/Associated Block Breakdown Diagram Slide (Block Diagram of the Block) Block Signal Input/Output Summary Slide(s) – Lab 1C Block Schematic - Product Design 3-4 Bullets on Theory of Operation Block Bill of Materials - Product Design (Packages, Part Numbers) Block Detailed Design Calculations & Component Selection See Appendix Pages New - Block Schematic – Prototype Design (if different from product) New – Block Layout – Prototype Design – Lab 5 For Each Block ~10 Min

Additional Product Level Slides – Lab 5 Presentation P3 Additional Product Level Slides – Lab 5 Product Mfg Process Design (Block Diagrams) – Lab 5 PCB Assembly Process Diagram including all Inspection & Testing High Level Assembly Process Diagram including all Insp & Testing Product Overall Master BOM – Lab 5 Labs 2-3

Appendix

Detailed Design Calculations & Component Selections Presentation P3 Additional Block Detailed Design Slide Content Detailed Design Calculations & Component Selections Device Package Type Rationale Nominal Resistance, Capacitance, Inductance Values & % Tolerance Calculations Resistor Compositions, Capacitor Dielectric, Inductor Winding; Selection Rationale Resistor, Capacitor, Inductor, Diode, Transistor & IC Max Voltage Calculations Resistor, Inductor, Transistor, Diode, Xfmr, & IC Max Power Calculations Power Electronics Heat Sink qj Calculations and Max Die Temp Rise Above Ambient EMC Devices including filters, ferrites, transient absorbers, etc Safety Devices such as Current Limiters incl Fuses, Breakers, GFCI, etc Wire Gauges, Interconnect Contact, & Trace Width Ratings Op-Amp Selections including Ib, Vio, CMRR, Slew Rate, Iout & Error Voltage Calculations Logic Family Selection including Interface Compatibility, Speed, Power CPU and/or PLD Types and Clock Speed, Performance Capabilities Regulator Basic Performances incl % line and % load regulations Nominal Time Domain Operational Simulations Nominal Frequency Domain Operational Simulations Worst Case or Monte-Carlo Simulations Additional Analog Circuit DFM Analysis as applicable

DFM Calculations Guide Passive Discrete Components Nominal Value or Max Value Adjustment Range, %/Turn Tolerance Around Derated Power Capacity Maximum Working Voltage Constant Current Surge Composition Dielectric or Form Q Factor or Frequency Variation Package Component Resistor Mandatory Recommend Potentiometer Fixed Capacitor Variable Capacitor Fixed Inductor Variable Inductor Passive Discrete Specifications

DFM Calculations Guide Analog Circuit Types

All Components Require Some Level of DFM Justification Passives: Resistors, Capacitors, Inductors, Thermistors Semiconductors: Diodes, Transistors, SCRs, Triacs, Bridges, Integrated Circuits, etc Sensors: Temp, Pressure, Humidity, Ph, Moisture, Distance, Proximity, etc Transducers: Speakers, Microphones, Buzzers, Peizo, etc Relays: Electro-Mech, Solid State, Reed, Latching Motors: Drives, Solenoids, Linear Motors, Actuators Transformers: Auto, Split, Center Tapped, Toroid, RF, Tuning Batteries: Alkaline, NiCd, NiMH, LiIon, Pb Acid, etc Interconnects: Wire, Connectors, Terminals, Power Plugs, Cables, Jacks, Plugs, etc Switches: Toggle, Rocker, Momentary, Breakers, Keyboards, etc Displays: Lamps, LEDs, Segmented Displays, LCDs, etc Over Current Protection Devices: Fuses, Breakers, GFCI, Surge Protectors Over Voltage Protection Devices: Diodes, Fast Clamps, Tranzorbs Other Safety & EMC Devices: Ferrite Beads, Chokes, Line Filters, Shielding Why was this particular manufacturer’s part number picked? What are the most important part attributes and how have you guaranteed DFM?

Common Analog & Power Subcircuits for DFM Analysis Non-Linear Linear Comparators Oscillators (non-sinusoidal, square, sawtooth, etc) Voltage Limiters and Clamps Rectifiers and Bridges Math Functions (multiply, divide) Log and other Non-linear Amplifiers Sample and Hold Amplifiers Envelope & Peak Detectors Phase Detectors Phased Locked Loops Switching Voltage Regulators Pulse Generators, Debouncers Multipliers, Modulators, Transmitters, Receivers Amplifiers and Attenuators Math Functions (add, subtract) Oscillators (sinusoidal) Filters Voltage Regulators Voltage References Analog Drive Displays (Bulbs, LEDs, etc)

Common Digital Subcircuits for DFM Analysis Logic Family Based LSI & VLSI Adders, Subtractors, Math Units Magnitude Comparators Encoders Decoders Multiplexers (Mux’s) Demultiplexers (Dmux’s) Code Converters Bus Buffers Flipflops, Latches, Latching Buffers Counters, Timers Pulse Generators Optical Couplers CPU’s & Microcontrollers Analog-Digital Converters Digital-Analog Converters Prog Logic Devices, FPGAs Sequencers Prog Read Only Memories (Eproms, EEproms) Random Access Memories (SRAM, DRAM) Controllers (Serial, Drive, USB, Ethernet) Logic Input Displays