BP560X System Application Notes

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Presentation transcript:

BP560X System Application Notes 2018/4/23 BP560X System Application Notes 1 www.bpsemi.com

Typical Applications / Overview Examples of Design 2018/4/23 Contents Patent Effect Typical Applications / Overview Examples of Design Considerations of Design 2 www.bpsemi.com www.bpsemi.com Confidential 2

2018/4/23 Patent BP560X Patent Patent application number in China:CN201310218482;    Patent application number in America :14-039072 3 www.bpsemi.com Confidential www.bpsemi.com 3

Effect BP3316D+BP5609 (36V/430mA) The Ripple is decreased , No strobe 2018/4/23 Effect BP3316D+BP5609 (36V/430mA) The Ripple is decreased , No strobe Io +5609 Vo After the current loop is closed, the current and voltage on the LED are DC ; The voltage ripple will be superimposed on the MOSFET 4 www.bpsemi.com www.bpsemi.com Confidential 4

Typical Applications / Overview 2018/4/23 Typical Applications / Overview Overview of the BP5602 high PF and non - strobe solution high efficiency Suitable for a variety of single-stage APFC circuit Peripheral components are simple The magnetic components are not required Wide range of output voltages Wide range of output current Under-voltage protection of Chip power supply Over-temperature protection 5 www.bpsemi.com Confidential www.bpsemi.com 5

Depending on the MOS temperature 2018/4/23 Typical Applications / Overview BP560X Pin-Out & Applications Part No. MOS Package Io(max) BP5609 External SOT23-6 Depending on the MOS temperature BP5601 100V/0.2ohm SOP-8 220mA BP5602 200V/0.5ohm The maximum output current, and the output capacitor capacity depend on chip cooling conditions The above data test conditions for the output capacitor select 1uF / mA, the chip temperature control in 50 ℃ or less 6 www.bpsemi.com www.bpsemi.com Confidential 6

BP5609 Typical Applications (Vo=36V;Io=440mA) 2018/4/23 Typical Applications / Overview BP5609 Typical Applications (Vo=36V;Io=440mA) 7 www.bpsemi.com Confidential www.bpsemi.com 7

BP5602 Typical Applications (Vo=76V;Io=220mA) 2018/4/23 Typical Applications / Overview BP5602 Typical Applications (Vo=76V;Io=220mA) 8 www.bpsemi.com Confidential www.bpsemi.com 8

Examples of Design BP3316D+BP5609 (36V/430mA) www.bpsemi.com 2018/4/23 Examples of Design BP3316D+BP5609 (36V/430mA) no-affect to the linear load regulation,and PF / THD; efficiency decreased by about 2 percentage points 。 9 www.bpsemi.com Confidential www.bpsemi.com 9

Examples of Design Selection of pre-output capacitor 2018/4/23 Examples of Design Selection of pre-output capacitor According to the output current, it is recommended to select the pre-output capacitor of 1uF / mA Capacitance is too large,when from open or normal work to short-circuit it is more likely to burn, and it is not helpful to the system efficiency The pre-output capacitor is larger, the ripple amplitude is lower, the temperature of chip is lower The per-input capacitance is larger, the efficiency of the system loss with the BP560X is lower 10 www.bpsemi.com www.bpsemi.com Confidential 10

2018/4/23 Examples of Design BP3316D + BP5609 36V / 430mA, the output capacitor 440uF, the loss of about 2 to 3% efficiency 11 www.bpsemi.com www.bpsemi.com Confidential 11

input electrolysis (uF) Output ripple(Ip-p/Imean) Examples of Design Output 40V 235mA, the relationship between input electrolysis and output ripple input electrolysis (uF) Output ripple(Ip-p/Imean) 120Vac(%) 220Vac(%) 150 17.5 10.8 330 9.2 7.2 440 5.2 4.9 660 3.3 2.6 Electrolytic capacitors play an important role in the size of the output ripple 11

Other way to removal ripple spikes 2018/4/23 Examples of Design Other way to removal ripple spikes 1、 In the external MOS between G and ground series resistance or capacitance, it had no effect in ripple spikes 13 Confidential

Examples of Design 3、 From the external MOS G pole leads feedback to the IC's CS pin, it has no effect in the ripple peak 15

Examples of Design 3、 From the IC's COMP pin leads to a feedback to the CS pin, it had elimination of the role of the peak ripple. But, easy to damage the IC and external MOS. 16

Examples of Design The output current waveform after from the IC's COMP pin leads to feedback 17

Examples of Design Pre-APFC'S capacitor parameters requirements 2018/4/23 Examples of Design Pre-APFC'S capacitor parameters requirements Pre-APFC'S COMP capacitor capacitance should not be greater than 1uF, otherwise the LED will flash 17 www.bpsemi.com www.bpsemi.com Confidential 17

Considerations of Design 2018/4/23 Considerations of Design Start resistor and VCC capacitor selection The starting resistor is selected according to the output LED voltage and should be calculated with the minimum LED voltage VCC capacitor is recommended to select 4.7uF / 25V; Due to the voltage coefficient of the chip capacitors, electrolytic capacitors are recommended COMP capacitor selection COMP capacitor is recommended to select 4.7uF / 16V (0805) 18 www.bpsemi.com www.bpsemi.com Confidential 18

Considerations of Design 2018/4/23 Considerations of Design CS Resistor Selection According to the output LED average current to select CS resisitor In the calculation of the results, increasing the CS resistor can further reduce the output ripple, but will lose efficiency, increase the temperature. Rcs=0.8R MOS temperature=59.6 Peak current 464mA Rcs=1.5R MOS temperature=78.3 Peak current 78mA 19 www.bpsemi.com Confidential www.bpsemi.com 19

Considerations of Design 2018/4/23 Considerations of Design Repeated switch Repeated switch does not appear repeatedly start phenomenon Vds Vcc Vo Io 20 www.bpsemi.com Confidential www.bpsemi.com 20

Considerations of Design 2018/4/23 Considerations of Design Open circuit protection LED normal - open - normal; system can be automatically restored Vds Vcc Vo Io 21 www.bpsemi.com Confidential www.bpsemi.com 21

Considerations of Design 2018/4/23 Considerations of Design Short circuit protection LED normal - short circuit - normal; the system can be automatically restored Vds Vcc Vo Io 22 www.bpsemi.com Confidential www.bpsemi.com 22

Considerations of Design 2018/4/23 Considerations of Design Short circuit protection Short circuit, BP560X does not move, the pre-circuit into the short-circuit protection Vds Vcc Vo Io 23 www.bpsemi.com Confidential www.bpsemi.com 23

Considerations of Design 2018/4/23 Considerations of Design Short circuit protection From the open circuit or normal work to short circuit, all the energy of the output capacitor transferred to the MOS tube, if not instantly distributed heat, will burn the MOS , the higher the output voltage, the greater the output capacitance, the more easily burned CS DRAIN Short circuit , undamaged waveform Short-circuit, damaged waveform Do not recommend customers to repeatedly short-circuit LED experiment; if customers have short-circuit test requirements, it is recommended 5609 + large package MOS, to ensure that MOS will not burn If short circuit is required, a 10V regulator can be added to GATE and GND to prevent overvoltage failures at the Gate and CS pins. But still need a larger MOS tube to withstand the release of the output capacitor energy. 24 www.bpsemi.com Confidential www.bpsemi.com 24

Considerations of Design 2018/4/23 Considerations of Design Layout Increase Drain's copper area, improve cooling capacity GND GND Leakage copper to prevent leakage of high voltage on the COMP COMP capacitance 25 www.bpsemi.com Confidential www.bpsemi.com 25