5708 startup and commissioning

Agenda Mechanical Installation Electrical Installation Power and Analog Output Configuration and Fine Tuning 3DVision customer training

Mechanical Installation The 3D Solids Scanner is mounted at the IPF-approved location (Please specify the direct distance from center or X,Y position) Set the 3D Solids Scanner’s 0 degrees mark to point towards the vessel’s center. Verify that there are no obstructions between the 3D Solids Scanner’s horns and the surface area (inside the vessel) Verify that the 3D Solids Scanner is mounted vertical (90 degrees) to the ground Verify that the 3D Solids Scanner protrudes at least 10mm (0.5”) out of its socket

Electrical Installation Verify that the RS485 two wires cable (shielded & twisted pair) is firmly connected to the RS485 terminal at the 3D Solids Scanner’s back panel. Multi-drop system: Verify that the RS485 2 wires (shielded & twisted pairs) are connected in daisy chain method. Multi-drop system: Verify that there are 2 resistors of 120Ω at both ends of the daisy chain. If using a convertor check if the resistor is built in. Check that the resistance is between 60Ω and 70Ω between D+ and D- . Multi-drop system: Set different polling addresses to each 3D Solids Scanner at the daisy chain. LinkPro: Verify that one of the 3D Solids Scanner’s polling addresses is set to 00. Perform an RS485 connection quality test using the 3DVision at the control room. Please specify the results.

Power and analog output Power: 24VDC power supply and connect the 2 wire cable to the PS in terminal at the Rosemount 3D Solids Scanner's back panel. Connect the ground wire if available. Analog 4-20mA Output: Use additional 2 wires to connect the 4-20mA terminal to the control room. Make sure that the PLC is passive. Note: this is not a loop powered device. Analog 4..20mA Output: Check that the 3D Solids Scanner ’s output signal is correct (use current simulation mode)

Configuration and Fine Tuning Updated firmware version to the newest available. Please specify the firmware version. Reset to factory default. Run Configuration wizard (F4) According to the AEF and the approved locator. upload to the scanner the material slope, filling rate and emptying rate. If needed, update other parameters as well. Map false echoes when silo is empty (if needed) and while filling until curve analysis is correct. Reset the scanner Verify readings

3DVision customer training Technical explanation on the 3D Solids Scanner capabilities and technology How to use 3DVision – basic features. How to set full and empty calibrations. Output settings – how to set the 3DVision volume/mass output (silo structure/ fixed bulk density or linearization tables).

Commissioning - Next Step At this point the commission has not been finished. During the 1-2 weeks after installation, remote monitor is mandatory, see “Commissioning – Remote monitoring” presentation.

More details For more details see Startup & Troubleshooting 5708 document