Panda Solenoid Content Interface Box Cold Mass Layout Cooling Lines

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Presentation transcript:

Panda Solenoid Content Interface Box Cold Mass Layout Cooling Lines Assembly Procedure

1. Interface box Designed for easy opening and easy access to allow pipe welding; conductor soldering and instrumentation Conductor connection block is fixed to the cold mass. Flexible interface lines between solid cold mass and turret cooling pipes. Thermal Shield Aluminium plates Flexible Lines Conductor joints

1. Interface box Connectors for most of the instrumentation wires. Feed-through Connector Connectors for most of the instrumentation wires. Shape of the box provides good access to the interior for pipe welding, conductor soldering, instrumentation works Fixed point transfer line is at the top, at the interface with the control dewar. Welds Vacuum Weld

2. Cold mass layout 3 units modular structure. Radial supports closer to ends. Conductor joints are praying hand type and about 1 m long.

Cold mass layout Cooling pipes system based on the thermo-syphon method with parallel paths.

3. Cooling lines Designed for minimum risk 2 parallel sets, ½ shell type Al alloy pipes cooling circuits. Both sets are manufactured, welded, tested and then put on the cold mass surface Al-Al welds between ½ circle cooling pipes and distribution and collector pipes. 4 bimetallic Al-ss joints. ss-ss welds in the feed and return lines. SS316 return pipe Al6000 series cooling pipes on cold mass SS316 feed pipe Al-ss bimetallic junction

3. Cold mass cooling lines Minimum the risk. Both cooling circuits are tested independently before assembly. Each circuit is leak tested and thermally cycled. The Al-Al, more difficult joints are tested before assembly. Only ss-ss welds are made on site to connect the two ½ circuits. Cooling lines attached to the support cylinder by gluing and bolting.

4. Assembly procedure Cryostat and thermal shield as received put on a cantilever beam and supports to the floor.

4. Assembly procedure Cryostat and thermal shield as received on a cantilever beam Open the cryostat Remove front flange and interface box Remove shield elements Remove back flange, access the bore tube

Assembly procedure Cryostat and thermal shield as received on a cantilever beam Open the cryostat Remove front flange and interface box Remove shield elements Remove back flange, access the bore tube Remove cryostat outer cylinder Start assembly: insert cold mass

Assembly procedure Cryostat and thermal shield as received on a cantilever beam Open the cryostat Remove front flange and interface box Remove shield elements Remove back flange, access the bore tube Remove cryostat outer cylinder Start assembly: insert cold mass Insert outer cryostat cylinder and connect radial supports. Put the inner cryostat cylinder on the beam.

Assembly procedure Cryostat and thermal shield as received on a cantilever beam Open the cryostat Remove front flange and interface box Remove shield elements Remove back flange, access the bore tube Remove cryostat outer cylinder Start assembly: insert cold mass Insert outer cryostat cylinder and connect radial supports. Put the inner cryostat cylinder on the beam. Slide cold mass and outer cryostat shell over the inner shell Put the end flanges thermal shield in place.

Assembly procedure Cryostat and thermal shield as received on a cantilever beam Open the cryostat Remove front flange and interface box Remove shield elements Remove back flange, access the bore tube Remove cryostat outer cylinder Start assembly: insert cold mass Insert outer cryostat cylinder and connect radial supports. Put the inner cryostat cylinder on the beam. Slide cold mass and outer cryostat shell over the inner shell Put the end flanges thermal shield in place. Finish axial supports and close the end flanges Remove cantilever beam