SYSTEM OF COMPOSTING IN BAGS
FIFTH IN THE EU ETV PROGRAM BUT IN THE CATEGORY FIRST VERIFIED TECHNOLOGY OF BIOLOGICAL TREATMENT OF WASTE
Verification Statement THE VERIFICATION REGARDED BIO-COM SYSTEM COMPLIANCE WITH EU BAT RECOMMENDATION Verification Statement and Verification Repert are available on: http://iet.jrc.ec.europa.eu/etv/bio-com-system
BIO-COM SYSTEM SUPPORTS AN AEROBIC PROCESS COMPOSTING DEFINITION Composting is the biological decomposition and stabilization of organic materials. Aerobic composting is the decomposition of organic materials in the presents of oxygen, producing byproducts made up primarily of carbon dioxide, water and heat. Composting as a proces regards production of compost as natural fertilizer as well as biostabilization of organic matter or it’s biodrying Anaerobic composting is the decomposition of organic materials in the absence of oxygen, primarily producing methane, carbon dioxide and numerous other byproducts, including products prone to produce odor problems BIO-COM SYSTEM SUPPORTS AN AEROBIC PROCESS
BASIC ADVANTAGES OF THE SYSTEM is a closed technology with forced aeration of the feed stock and with filtration of the process air that provides: protection of the environment over all period of the process ensuring optimal process conditions monitoring and archiving processs parameters automatic control In Bio-Com System technology the bioreactor is a plastic bag made of three-layers, strong polyethylene film (LDPE).
THE PROCESS IS CARRIED OUT IN A CLOSES REACTOR – LDPE BAG Specific weight 0,922 g/cm3 Elongation at braking 1080% Braking resistance >14 kg/cm2 Perforation resistance 124,3 kg/cm2
Sealing of film in case of damage With self-adhesive film With a special plate.
EFFECTIVE AND EFFICIENT AERATION OF THE FEED STOCK In Bio-Com System In Bio-Com system forced aeration creating oxygen environment of the process is provided by air blower in two ways: Dynamic – by air flow through one/two or more perforated pipes laid over all length of the bag Static – by air “soaked” into the feed stock in result of overpressure created in the bag after every air blow cycle Idle – consumption of oxygen by microorganisms
AERATION OF THE FEED STOCK
AERATION
BIOFILTER PROCESSED AIR
Automatic control Server Control system work according to entered parameters. Archiving in data base recorded parameters Assuring back-up copies of read data TEMPERATURE SENSORS Wireless with a range of up to 1000m. Stainless, acid resistant pipe. Two level measurement. hermetic. Easy setting
Touch screen Mounted on the door of electric cabinet provides access to settings, monitoring and visualization of the process history. Friendly interface Protected by PIN Provides access to settings and historical data.
CIRCULATION OF WATER INSIDE REACTIOR
AIR AND WATER IN THE REACTOR Fresh air Process air Water
FEED STOCK – MSW FRACTION 0-80 MM
PREPARATION OF FEED STOCK One of the most important stages of composting is preparation of feed stock. Quality of feed stock determines quality and length of process. This regards all composting technologies. Feed stock should: Contain aerobic microflora Be fragmented Contain correct morphology - C/N Contain moisture of in a range of 35-55% Be porous
Stabilized matter after sieving throug sieve 0-20 Feed stock – MSW 0-80 FROM WASTE TO STABILIZED MATTER Stabilized matter Stabilized matter after sieving throug sieve 0-20
ADVANTAGES OF BIO-COM System technology Provides possibility to fulfill EU BAT recommendations Provides effective area utilization Significantly reduces negative impact on environment Low maintenance requirements and good control of the process Flexibility and reliable equipment Low cost of investment Low running costs
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