Complying with Periodic Emissions Monitoring Requirements

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Presentation transcript:

Complying with Periodic Emissions Monitoring Requirements 03/14/2017 Complying with Periodic Emissions Monitoring Requirements Presenter: Tiffany Medley 04/04/2017

Boilers (greater than 5 MMBtu/hr) Stationary Engines Equipment where Periodic Emissions Monitoring Requirements are Often Found Waste Oil Heaters Boilers (greater than 5 MMBtu/hr) Stationary Engines © 2015 Cornerstone. All rights reserved.

Why do I have to do a combustion adjustment and measure emissions? © 2017 Cornerstone. All rights reserved.

Products of Combustion © 2017 Cornerstone. All rights reserved.

WASTE OIL HEATERS © 2017 Cornerstone. All rights reserved.

Waste Oil Heaters Adjust the combustion process within the first 24 hours of start-up and annually thereafter Adjust the air to fuel ratio to manufacturer’s standards Clean and replace any components to minimize carbon monoxide (CO) emissions Take an exhaust stream sample and analyze for CO and oxygen © 2015 Cornerstone. All rights reserved.

Waste Oil Heaters – CO and O2 annual monitoring Monitoring may be done with a portable monitor Emissions may be no more than 100 parts per million by volume, dry basis, hourly average, corrected to seven percent oxygen. Testing for less than one hour is permitted if the CO reading is no more than 100 parts per million by volume, dry basis, corrected to seven percent oxygen for five consecutive minutes of operation © 2015 Cornerstone. All rights reserved.

Waste Oil Heaters Recordkeeping Requirement Record the manufacturer and model number of the portable monitor The CO testing equipment shall be capable of measuring and recording the in-stack concentrations of CO, over a range of 0 to 500 parts per million by volume, with an accuracy of plus/minus five percent of the reading when measuring 100 parts per million by volume. Recording all adjustments made to the space heater, all parts replaced or cleaned, all carbon monoxide and oxygen readings, the determination of the presence of visible emissions, and the dates of each adjustment © 2017 Cornerstone. All rights reserved.

Who can be hired to do this testing? http://www.state.nj.us/dep/bts/consult_list.html List of Consultants NOTE: The New Jersey Department of Environmental Protection does not certify, approve or recommend any consulting firm. The following is a list of consulting firms which claim to perform stack tests and is provided for informational purposes only. List of consultants performing emission testing of stationary sources in New Jersey.(PDF) Additionally, the USEPA maintains and updates a national database of testing firms that can be downloaded from the Emission Measurement Center Web site at the following address: http://www.sesnews.org/index.php?q=Stack If you have any questions please feel free to contact The Emission Measurement Section (formerly Bureau of Technical Services) at (609) 530-4041. © 2017 Cornerstone. All rights reserved.

BOILERS (GREATER THAN 5 MMBTU/HR) © 2017 Cornerstone. All rights reserved.

Boilers Greater than 5 MMBtu/Hr Annual Combustion Adjustment (must be done in the same quarter each year) Measure and record the concentration of CO, NOx and O2 before the adjustment Inspect burner, flame pattern, clean and replace any components as necessary to minimize CO and NOx emissions Inspect controller of air to fuel ratio Measure and record the concentration of CO, NOx and O2 after the combustion adjustment © 2017 Cornerstone. All rights reserved.

Boilers Greater than 5 MMBtu/hr Annual Combustion Adjustment Reporting Requirements Record date, time and name of person conducting the adjustment Measured concentrations of CO, NOx and CO Record any adjustments made Determine amounts of all fuel used in 12 months preceding the adjustment © 2017 Cornerstone. All rights reserved.

Boilers Greater than 5 MMBtu/hr Electronic reporting to NJDEP is required within 45 days of date of adjustment http://www.njdeponline.com/ The NJDEP online form will convert CO and NOx measurements adjusted from ppm to lb/MMBtu and correct for oxygen Boilers greater than 25 MMBtu/hr must comply with NOx values of 0.05 lb/MMBTU (natural gas) and 0.08 lb/MMBtu (No. 2) © 2017 Cornerstone. All rights reserved.

EPA Rule for Boilers: Industrial, Commercial & Institutional that Combust Oil 40; 63 JJJJJJ Regardless of size, boilers that combust oil must do a “tune up” every 5 years (every 2 years for boilers greater than 5 MMBtu/hr unless the unit has an oxygen trim system that adjusts the air to fuel ratio) Combustion adjustment procedures similar to NJDEP procedures with the exception that only CO needs to be measured Data recorded and maintained onsite © 2017 Cornerstone. All rights reserved.

STATIONARY ENGINES © 2017 Cornerstone. All rights reserved.

Periodic Monitoring Procedure (PMP) for Stationary Engines Includes non-emergency engines used in the production of electricity Can also include engines driving particular stationary equipment (i.e. tubgrinder) © 2017 Cornerstone. All rights reserved.

Stationary Engines (Combusting Fuel Oil) © 2017 Cornerstone. All rights reserved.

Stationary Engines (Combusting Landfill or Digester gas) Size (Single engine) Combustion Process Adjustment Periodic Monitoring Procedure (PMP2,6) Stack Test4,5   37 kW Power Output < 148 kW (50 HP Power Output < 200 HP) If used for generating electricity: According to the manufacturer’s recommended procedures and maintenance schedule. 3 CO and NOx, Semiannually None 148 kW Power Output < 370 kW (200HP Power Output <500 HP) CO and NOx, Quarterly 370 kW Power Output <1480 kW (500HP Power Output < 2000 HP) According to the manufacturer’s recommended procedures and maintenance schedule. CO and NOx, Monthly CO and NOx, Every 5 years. Power Output 1480 kW (Power Output 2000 HP) CO, NOx, VOC, and SO2, Every 5 years. © 2017 Cornerstone. All rights reserved.

Stationary Engines Periodic Combustion Adjustment Measure and record the concentration of CO, NOx and O2 before the adjustment Inspect burner, flame pattern, clean and replace any components as necessary to minimize CO and NOx emissions Inspect controller of air to fuel ratio Measure and record the concentration of CO, NOx and O2 after the combustion adjustment © 2017 Cornerstone. All rights reserved.

Stationary Engines Periodic Combustion Adjustment Reporting Requirements Record date, time and name of person conducting the adjustment Measured concentrations of CO, NOx and CO Record any adjustments made Determine amounts of all fuel used in 12 months preceding the adjustment © 2017 Cornerstone. All rights reserved.

Stationary Engines Reduction in Frequency of PMP testing Guidance A permit modification may be submitted to request a reduction in the frequency of PMP testing Initial Frequency, from Testing and Monitoring Guidance Minimum Duration between PMP Tests Consecutive PMP Test Results Showing Compliance with Permit Limits Reduced Frequency Semiannually 90 calendar days 6 consecutive semiannual test results Annually Quarterly 45 calendar days 8 consecutive quarterly test results Monthly 15 calendar days 12 consecutive monthly test results © 2017 Cornerstone. All rights reserved.

Questions???? Tiffany L. Medley, PhD, Senior Project Manager Cornerstone Environmental Group 754 Route 18 South, Suite 104 East Brunswick, NJ 08816 (845) 695-0265 Tiffany.Medley@CornerstoneEG.com