SUPPLY CHAIN TRACEABILITY ACROSS THE ENTERPRISE

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Presentation transcript:

SUPPLY CHAIN TRACEABILITY ACROSS THE ENTERPRISE EXPANDING YOUR VIEW May, 2016

Vice President – Center of Excellence, Systech INTRODUCTION HOST – David DeJean Vice President – Center of Excellence, Systech 30+ years pharmaceutical packaging and supply chain experience Industry SME Serialization and Traceability cloud product joseph.lipari@systechone.com SYSTECH Over 30 years of experience Global Reach – HQ in Princeton, NJ with offices in US, EU, UK and Asia Experts in Serialization, Traceability, Authentication and Brand Protection © 2016 Systech International.

THE PROBLEM A global economy demands a larger and more complex supply chain. Brand owners face many challenges and each represents another potential opportunity for error in the supply chain. Product diversion, introduction of counterfeits, and recalls all impact the safety of the supply chain and the bottom line. The enterprise and supply chain contain valuable data, ensuring the physical matches the data is vital. A comprehensive system is required to connect the enterprise and supply chain, identify, and track products from manufacturing to consumer. © 2016 Systech International

WHAT BUSINESS CHALLENGES ARE WE TRYING TO SOLVE? Patient safety Build trust Increased consumer confidence Comply with global regulations Avoid quarantine Confirm market access Gain visibility Diversion Ensure proper handling Expiration dates Temperatures Increase profitability Simplify recalls Control returns © 2016 Systech International.

WHAT SYSTEMS ARE WE TRYING TO UNITE? Inside the 4 Walls of the Manufacturer Managing the packaging line Managing contract service providers ERP MES WMS Out in the Supply Chain Exchanging data with trade partners Providing authentication of production content Synchronizing data storage Visibility and reporting of supply chain movement Exception handling support MES ERP WMS Warehouse Packaging Lines CMO / CPO Dispensary Distribution Wholesaler Warehouse Supplier How to bridge the gap? © 2016 Systech International.

WHAT CHALLENGES ARE A RESULT OF DIVERSITY? VENDOR E LEVEL 2 LEVEL 3 LEVEL 4 VENDOR A VENDOR B VENDOR D VENDOR C 1 2 3 Distribution Wholesaler Dispensary MFG SITE Lines © 2016 Systech International.

IT ALL STARTS AT THE MANUFACTURER KEY CONSIDERATIONS Line speeds impact print quality >> print quality impacts the supply chain. Does your infrastructure have the flexibility it needs? SOPs : “business as is” vs. “business to be”. Anything can happen, how do you support the exception handling? Do your outsourced resources have the capability to support serialization? SERIALS Packaging on the Line Interface QA Release & Shipping Storage, Warehousing & Reworks Offline Operations FACT: Lines can run over 500 ppm FACT: Lot Sizes of 2.5M FACT: Active Volume in Billions Real estate : Think about your product. Does it have the space to fit a code? Will that impact the overall presentation of the product? © 2016 Systech International.

THE VALUE WEB OF YOUR SUPPLY CHAIN © 2016 Systech International

KNOWING YOUR SUPPLY CHAIN Supplier Warehouse Dispensary Distribution Warehouse CMO / CPO Supplier Distribution Supplier Hospital Distribution Warehouse CORPORATE PRODUCTION Warehouse Traceability means being able to provide full visibility of a product as it moves through the supply chain. HQ © 2016 Systech International.

HAVE YOU ASSESSED YOUR SUPPLY CHAIN NEEDS? Who are your trade partners? How will you manage your serial numbers? Where will you keep all this data? What markets do you deliver product to? How much visibility do you need into your supply chain operations? Who do you need to exchange data with? Do your systems speak the same language? © 2016 Systech International.

DATA : RICHER, NOT POORER ? ? Do you have insight into the rich data at every step? Supplier Warehouse Dispensary Distribution Is the product valid? What lot is it from? When was it produced? Did it expire? What was the last event that occurred? What material (SKU) is it? Does it have children? What are the child serial numbers? Warehouse CMO / CPO Supplier Distribution Supplier Hospital Distribution ? Warehouse ? CORPORATE PRODUCTION Warehouse © 2016 Systech International.

Do you have the insight into the rich data at every step? A ROBUST DATA MODEL Do you have the insight into the rich data at every step? SMS Item Information Status Valid Primary Identifier (01)00012345999994(21)000087234674 Barcode 010001234599999421000087234674 Disposition in_transit (urn:epcglobal:cbv:disp:in_transit) Parent (00)001234500000000878 Last Seen Pack Site (GLN 012345678901) Children 24 Is the product valid? What lot is it from? When was it produced? Did it expire? What was the last event that occurred? What material (SKU) is it? Does it have children? What are the child serial numbers? EBR Batch Information Batch ID ABC123 Mfg Date May 24, 2015 Exp Date Jan 01, 2019 Material Information Product Rx Description 100mg Tablets ID 776928-02-002 ERP WMS Transaction History 2015-05-24 22:27:49 Commissioning Pack Line A active 2015-05-24 22:28:32 Packing in_progress 2016-03-24 08:50:14 Shipping Warehouse D In_transit © 2016 Systech International.

BEWARE…… THE IDES OF REWORK © 2016 Systech International

DATA FROM A MAJOR LOGISTICS PROVIDER EYE-OPENING DATA DATA FROM A MAJOR LOGISTICS PROVIDER 4% of everything shipped, gets returned 1.8 million units are shipped daily 15% in totes/cases/pallets 85% as eaches 72,000 units arrive back at the facilities for various reasons 27 hospitals threw away $1.6 million in expired medicine Avg. 8 - 10 recalls per week for pharma products Avg. 12 - 15 for med device Recalls could include entire batches of product © 2016 Systech International

SERIALIZATION ENABLING COST SAVINGS RECALLS CAN COST MILLIONS Little visibility into lot relationship of stock How many pieces of product X from lot Y are on the shelves today? PHARMACIES CAN ONLY VERIFY NDC Serialized barcodes provide pharmacies information about product, lot and expiration date to enable more comprehensive quality check Unique identifiers and lot data provide ability to query against a global recall database SERIALIZATION GIVES INSIGHT INTO WHAT LOTS ARE IN STOCK AND ENABLES RAPID RECALL PROCESSING © 2016 Systech International

EXCEPTION HANDLING IS CRITICAL HAPPY PATH IS EASY, EXCEPTIONS ARE DIFFICULT AND COSTLY. FINISHED GOODS WMS STAGING ERP HOW DO WE DEAL WITH….. WHEN SHOULD WE….. WHAT DO WE DO IF…… © 2016 Systech International.

EXCEPTION HANDLING USE CASES SUPPLY CHAIN REWORK Handling damaged product Printing new labels Unpack and Repack Aggregation operations Making the physical match the electronic GOODS RECEIPT Incoming damaged or wrong product Shortage Overage SHIPPING OUTBOUND Incorrect destination Physical serial numbers do not match electronic records Pick/Pack to new parents © 2016 Systech International

COMPLYING WITH GLOBAL REGULATIONS © 2016 Systech International

EU SUPPLY CHAIN – A SHORT OVERVIEW 28 member states including Switzerland, Norway, Iceland. Directive 2011/62/EU Safety features and unique identification EU Hub available 2014 - 2015 Delegated Acts into Law Connections 2015 - 2018 Government reporting Verification 2019 © 2016 Systech International

IT’S NOT JUST THE EU … A GLOBAL MOVING TARGET © 2016 Systech International.

THE EUROPEAN HUB MODEL Manufacturer Product Master Data Packaging Data Upload Data Manufacturer Product Master Data Packaging Data Events National System 1 - n Wholesaler Verification Product # Batch Expiry S/N Risk-based verification by Wholesale distributors Verification upon dispense to Patient Pharmacy Verification at point of dispense Pharmaceutical Manufacturer and Parallel Distributor Wholesaler Distributor Pharmacist Patient © 2016 Systech International.

SOLUTION APPROACHES © 2016 Systech International

SOLUTION SELECTION CRITERIA LEVEL 1 | DEVICE LEVEL 2 | LINE LEVEL 3 | SITE LEVEL 4 | ENTERPRISE SYSTECH CERTIFIED LEVEL 0 | PARTNER EQUIPMENT LEVEL 5 | AUTHENTICATION CLOUD SUPPLY CHAIN Implement a solution that: Manages the devices on the line such as printers, inspection, automation Manage the assets in the site Sites are not single vendor - Integrates with existing or new systems Manages the sites from the enterprise level Provides visibility and control from the enterprise level. Configuration satisfies change, not software updates. Manages the data exchange across all levels © 2016 Systech International.

REQUIREMENTS : ENTERPRISE LEVEL AND BEYOND Serial Number Management EPCIS Event Repository Supply Chain Rework Compliance Gateway Traceability 3rd Party Data Exchange Business System Integration © 2016 Systech International.

TRACK & TRACE Supply Chain Traceability © Systech International | 2015

SOLVE CHALLENGES Serialization Data exchange Serial number generation & management Third parties & Multiple suppliers EPCIS repository Traceability Validate source content at production EPCIS repository Visibility and reporting of supply chain movement Exception handling support Manufacturing / Packaging Distributor Wholesaler Pharmacy © Systech International | 2015

UNITRACE - SOLVING ENTERPRISE SERIALIZATION CHALLENGES Serial Number Management EPCIS Event Repository Supply Chain Rework Compliance Gateway Traceability 3rd Party Data Exchange CMO/CPO Connection Manager © Systech International | 2015

CLOUD BASED SERIAL NUMBER MANAGEMENT SGTIN/SSCC (01)(21)GS1 CFDA RANDOM LISTS RANGES © 2016 Systech International.

SUPPLY CHAIN REWORK DC CONSOLE FUNCTIONALITY Label Printing Packing Unpacking Picking Decommissioning Returns QA Release Receiving Shipping Sampling Lot/Material/Quantity Verification Sales Order Integration EXCEPTION HANDLING Handling damaged product Printing new labels Making the physical match the electronic INBOUND Incoming damaged or wrong product Shortage Overage OUTBOUND Incorrect destination Physical serial numbers do not match electronic records © 2016 Systech International

EVENT REPOSITORY FOR THE SUPPLY CHAIN Manufacturing / Packaging Distributor Wholesaler Pharmacy Commissioning Packing Shipping QA Sampling Receiving Unpacking Commissioning Packing Shipping Receiving Unpacking Commissioning Packing Shipping Receiving Unpacking Destroying Dispensing © 2016 Systech International.

SYSTECH UNITRACE™ Simplified Implementation Flexible & Scalable Cloud based, infrastructure light technology Open APIs and Services - customization and integration ERP MES Premise serialization systems Flexible & Scalable Adapt to changing regulatory environments Built from ground up with big data in mind Deployed since 2006 with CMO/CPO, Pharma, Virtual Secure & Resilient Secure access Built-in firewalls Flexible authentication scenarios Private Cloud Encrypted data storage Economic “Pay as you go” model Low cost integration with supply chain partners Future proof investment - compliance ready options © Systech International | 2015

THROUGH THE EYES OF THE BRAND OWNER Market Persona Many products Many sites Deep supply chain Internal packaging and contract packaging Serial Number Management Support for ranges, lists, and random numbers Multiple setup and import methods giving companies options Portals Giving stakeholders immediate access to data (queries) Bridging the Gaps Connecting all systems with secure data exchange Compliance Gateway Providing the reporting options to ensure brand owners meet regulatory compliance ECPIS Repository Ensuring the data is safe and scalable Business Requirements and Challenges Connecting contract packagers Outsourcing contract service providers for packaging means levering their expertise and resources - but you are not their only client Connecting logistics Ensuring specific business requirements are supported (aggregation, rework, data exchange) Managing serial numbers Market compliance reporting Connecting EPCIS repository to other business systems © 2016 Systech International.

THROUGH THE EYES OF CONTRACT SERVICE PROVIDER Market Persona Many customers Many sites with many lines Many distribution networks to feed Customer dedicated lines and multi-purpose lines Packaging and serialization requirements dictated by customers Shipping pallets Simplified Connectivity Remove the 1 to 1 relationship between customers and packaging lines Manage the data flow from many customers to many packaging lines Integration Bridge Providing the mapping tools to deliver data accurately Providing the connection options to transport data securely Provide support for inbound and outbound data streams Warehouse Rework Be ready for exception handling in the warehouse Full supply chain rework capabilities Integrate with ERP systems Business Requirements and Challenges Connecting their customers Many customers = many systems Connecting their packaging sites and lines Data exchange with their customers Serialization adds increased importance on data exchange Not only customers, but customer’s distribution networks Meeting client serialization requirements Ensuring specific business requirements are supported Aggregation/no agg on varying packaging formats Rework capabilities © 2016 Systech International.

Feeling Safe in the Cloud Security Feeling Safe in the Cloud Rev 2.0 - Oct 2015

LEVELS OF CLOUD SECURITY Physical/Internal Security Application Security eAttack and Malware Protection Firewalls Host and Virtual OS IAM Backups and Disaster Recovery © 2015 Systech International. V1.3

SHARED RESPONSIBILITY MODEL AWS is responsible to protect the services, hardware, software, and facilities of the cloud. Systech is responsible to protect the applications running in the cloud. AWS are audited by 3rd party companies and provide full visibility in reporting : aws.amazon.com/compliance HTTPS (443) AS2 (5080) APPLICATION sFTP (5022) SOAP/REST (443) API AWS Region Infrastructure ( IaaS ) Load EC 2 S 3 RDS Balancer © 2015 Systech International. V1.3

SUMMARY ACHIEVE COMPLIANCE KNOW AND MEET MARKET REGULATIONS Numerous evolving regional regulations KNOW AND MEET MARKET REGULATIONS BE READY FOR EXCEPTIONS Happy path is great, but ensure readiness for the “what ifs” IDENTIFY THE EXCEPTIONS AND STRENGTHEN YOUR SUPPLY CHAIN SYSTEMS UNITE Multiple vendors and interfaces CHOOSE A FLEXIBLE SOLUTION SECURE BRAND Stabilize trust throughout the supply chain ENSURE YOUR BRAND IS PROTECTED HARNESS THE DATA, IT’S OUT THERE Gather data and provide value HUGE VALUE FROM RICH DATA © 2016 Systech International.

THANK YOU www.SystechOne.com US +1 609-395-8400 EU +011 32 2 467 0330 marketing@systechone.com © 2016 Systech International