SCALE-BANTM A Sustainable solution for achieving Zero Liquid Discharge (ZLD) and scale free operation. A Non Chemical Water Treatment… A Fit & Forget System…  "Water saved today is Water created for tomorrow.... Join hands to Create Water"

Vision To provide a Self Sustainable, Efficient and Cost Effective Zero Liquid Discharge (ZLD) solution for Molasses Based Distillery.

Optimizing Production. Maximizing Water Conservation A Sustainable Zero Liquid Discharge (ZLD) Solution MISSION

Genesis SCALE-BANTM equipment has been developed by years of hard researches & trials and in commercial production since 1999. The technology is proven and well tested. The references of its successful running in more than 200 industries and applications have been established. “SCALE-BANTM is an online non chemical water treatment equipment which gives excellent water savings beside total prevention of scaling in heat exchangers in cooling water systems.”

Problems & Concerns Zero Liquid Discharge (ZLD) Conventional systems like RO, Multi Effect Evaporator (MEE), Incineration Boiler and CPU are having high Capex & Opex besides cumbersome operations requiring frequent stopagges.

Available methods for ZLD RO MEE CPU – Condensate Polishing Unit Incineration Boiler Conventional SCALE-BAN Non-Chemical Static Mechanical Equipment

Limitations of Conventional Systems for achieving ZLD RO PLANT Heavy Capital investment. RO Reject is generated around 40%. High operational cost and replacement of membrane is required in every 2-3 years. Trained man power required for operations. MEE PLANT High Capital investment and daily operational cost of power and steam. Regular CIP is required. Difficult to achieve 100% efficiency. INCINERATION BOILER Very High capex and opex. Operational Problems. CPU High capex and Opex. Difficult to establish results.

Operations with SCALEBAN Direct use of BMSW in cooling tower as make up water instead of fresh water. Using cooling tower as an evaporator. Low Capex. Zero Opex. Zero scale is guaranteed for 20 years in condensers and heat exchangers. Reduction in blow down from cooling tower by more than 80-90% which would be used for bio composting process. No generation of process condensate, thereby no requirement of CPU.

SCALE-BANTM Works on Galvanic Principle

SOLUBILITY CHARACTERISTICS OF WATER IN HEAT EXCHANGER IN SCALEBAN S O L U B I L I T Y  Temperature  S1 S2 T1 T2 Ca++ Mg++ S O L U B I L I T Y  pH Value  S1 S2 P1 P2 Ca++ Mg++ Relationship of Temperature & Solubility of Ca2+ and Mg2+ in Liquid Relationship of pH & Solubility of Ca2+ and Mg2+in Liquid SCALEBAN GALVANIC PRINCIPLE

Working process of SCALE-BANTM

Cooling Tower Precipitated Scaling salts are colloidal particles of non sticky nature thus do not deposit on the Heat Exchanger’s surface PUMP H+ H+ H+ H+ H+ H+ H+ H+ -Ve Charge Heat Exchanger H+ H+ H+ H+ H+ H+ H+ H+

DESIGN OF A SELF SUSTAINABLE, EFFICIENT AND COST EFFECTIVE ZERO LIQUID DISCHARGE MODEL FOR MOLASSES BASED DISTILLERY PLANT

Comparison Between Conventional Technology and Scaleban for Achieving ZLD

REFERNCES

SUMMARY OF SCALEBAN PERFORMANCE AT LOKMANGAL AGRO INDUSTRIES LTD SUMMARY OF SCALEBAN PERFORMANCE AT LOKMANGAL AGRO INDUSTRIES LTD., SOLAPUR (MH)

SUMMARY OF SCALEBAN PERFORMANCE AT AGRI BIOTECH INDUSTRIES LTD, AJITGARH (RJ)

SUMMARY OF SCALEBAN PERFORMANCE AT PEARL DISTILLERY LTD SUMMARY OF SCALEBAN PERFORMANCE AT PEARL DISTILLERY LTD., SINGRAYAKONDA (AP)

2X490MW NTPC, DADRI TPP SCALEBAN INSTALLATION IN 490MW POWER PLANT CONDENSER (NTPC DADRI)

References in distillery & other industries

Thank You!