Bread Production Line Screen Images

Plant Manager Process Engineer Energy Manager Maintenance Manager Are we meeting OEE targets? Which recipes are having quality issues? Quality targets? Are the Oven Temps Optimized? Batch losses resolved? Energy Manager How much energy are we using? Is the weather affecting my energy consumption? Maintenance Manager What machines are causing the most issues? What is my MTTF? Are we reaching our Sustainable Initative Goals? What machines need service Are some machines consuming more energy than others? During automation design are you evaluating: A scalable architecture, to easily and successfully integrate multiple applications, from utilities to main process control? Technology that easily integrates and moves information into your business systems? Tools that are easily adopted and utilized by your engineering, operations, and maintenance teams?

The Factory Bread Line 1 – Anaheim, California Natural Gas Electricity Weather MIXER PROOF OVEN PACKAGING Ingredients Bread Water Scrap Consumables Alarms and Events Process Data OEE and Downtime Energy Consumption Production Data Weather Data Batch Data ~10min Batches 1hr Shifts

Smart Devices and Tablets 4 Mobile O/S Mobile Favorites Windows 8 KPI Windows 8.1 Desktop Clients Workstation O/S FT View SE Client Wireless Router Managed Ethernet Switch for Control System Network (CSN) – FT Live Data & Ctrl to Ctrl Communications FT View SE Server Server O/S RSLinx Enterprise Server RSLinx Classic FT Tag-based Alarm Server FT Historian SE FTLD Interface MSSQL Express Microsoft SQL Server 2 Server O/S SQL Server Standard SQL Server Reporting Services FT VantagePoint Server Server O/S FT VantagePoint Mobile FT VantagePoint Portal Excel 2013 (32bit) FT Metrics Server Server O/S ODBC Data Source FT Metrics3 Report Expert FT Historian SE Server Server O/S Historian SE Server FT Energy Metrix Server Server O/S Energy Metrix Engineering Workstation Workstation O/S FactoryTalk View Studio Domain Controller 1 Server O/S For the Ctl Sys Domain FT Directory Server Server O/S MS SQL Express 3 Managed Ethernet Switch for Control System Network (CSN) – FT Live Data & Ctrl to Ctrl Communications Mix Area ControlLogix Proof Oven ControlLogix Packaging Line ControlLogix Notes: For architectures making use of a domain, it is recommended to use more than one domain controller such that a host failure will not interrupt domain services. For smaller applications, this can be co-located with the VantagePoint Server host. Depending upon MSSQL licensing, this instance of Express could be removed and all SQL data logged to the existing MSSQL Standard instance. For use with VantagePoint. Refer to the Mobility section in 61808 - FAQ: FactoryTalk VantagePoint Frequently Asked Questions (https://rockwellautomation.custhelp.com/app/answers/detail/a_id/61808#Mobility)

Unified Production Model (UPM) Key Value Propositions – the UPM Integration of all data sources and reports Organized by Equipment Sites, Areas, Lines, Assets Key Performance Indicators for each Bread Line Organized by Reporting Role Energy Manager Maintenance Manager Plant Manager Process Engineer Modeled equipment for easy access to data from various data sources (FTHistorian, FTMetrics…)

Portal Content Themed Portal Access to the UPM via Menu Link Key Value Propositions – Navigating the Menu Themed Portal Access to the UPM via Menu Link Access to Role Based Reporting also via Menu Link

Portal Content Key Value Propositions – the Portal UPM Portal Tree organized by as per UPM Integration of Reports from various Data Sources FTHistorian, FTMetrics FTEnergyMetrix and Custom Database Demonstration of various reporting tools Dashboards Trends Excel Reports SQL Server Reporting Services Integration of Mobile Dashboards and Reports Portal Tree organized by Reporting Roles

Portal Content Key Value Propositions – Dashboards Drill from the Baking Overview to the Line Overview to the Equipment Detail Dashboards Visualize Operation of the Baking Line, Performance and Process Variables Combine Energy and Performance on a single Dashboard

Portal Content Key Value Propositions – Line Reporting with Excel Drill through to current Batch Details Current Line Performance with high level details Combined material and Performance detail on Batch Details report

Portal Content Key Value Propositions – Trending Process and Performance Variables Trend of overall Line Performance: OEE and Units Produced Trend of Proof Oven Temperatures

Portal Content Key Value Propositions – Role Reporting – Plant Manager Provides Performance details for each Machine in the Line Line State (Idle, Slicing…) based on Packaging Machine, with ability to filter by Product and State Provides Performance details for the Site, with drill down capabilities

Portal Content Key Value Propositions – Role Reporting – Maintenance Manager The Top 10 report provides a quick overview as to what to focus on to improve overall performance The Faults This Week report includes Mean Time to Failure and Mean Time to Repair Report on your Top Alarms by Duration from the Alarms and Events Database

Portal Content Key Value Propositions – Role Reporting – Energy Manager For the Packaging Machine, we can monitor and report on Energy Consumption Energy analysis based on BatchID, Product, State or Shift Overall weather conditions at site - weather has a great affect on overall Energy consumption at this Site

Trend of ingredients used Portal Content Key Value Propositions – Role Reporting – Process Engineer Detailed review of Ingredients used Trend of ingredients used Alarm Report

Mobile Content Key Value Propositions

End