25.08.2005 / ES DIGIFORCE ® 9306.

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Presentation transcript:

25.08.2005 / ES DIGIFORCE ® 9306

? 25.08.2005 / ES DIGIFORCE ® 9306

Force - Calibration 25.08.2005 / ES DIGIFORCE ® 9306

25.08.2005 / ES DIGIFORCE ® 9306

25.08.2005 / ES DIGIFORCE ® 9306

The Strain-Gage Load Cell -F +U +F -U +Ua -Ua 25.08.2005 / ES DIGIFORCE ® 9306

Force - Calibration Excitation Scale Value 1,152 mV/V Steigung 5 V Output Signal Cal. Value 0 V 0 N 1,152 mV 2,304 mV 3,456 mV 4,608 mV 5,760 mV 1,152 mV/V 0 mV/V 0 mV 25.08.2005 / ES DIGIFORCE ® 9306

Force - Calibration PROGRAM 1 MENU 30 CHANNEL UNIT LOWER SCALE VALUE UPPER SCALE VALUE LOWER CAL. VALUE UPPER CAL. VALUE DO CALIBRATION CALIBRATION SELECT ITEM  ENTER MEASURE S_TEST HISTORY F1 F2 F3 F4 SHUNT CALIBRATION Y N AUS 0.000 N 500.0 N 0.000 mV/V 1.152 mV/V 25.08.2005 / ES DIGIFORCE ® 9306

Force - Calibration PROGRAM 1 MENU 30 CHANNEL UNIT LOWER SCALE VALUE UPPER SCALE VALUE LOWER CAL. VALUE UPPER CAL. VALUE DO CALIBRATION CALIBRATION SELECT ITEM  ENTER MEASURE S_TEST HISTORY F1 F2 F3 F4 SHUNT CALIBRATION Y N AUS 0.000 N 500.0 N 0.000 mV/V 1.152 mV/V 25.08.2005 / ES DIGIFORCE ® 9306

Force - Calibration Page 1 Page 2 CHANNEL Y STRAIN GAGE EXCI. 5 V SENSITIV. 1.152 mV/V UNIT N NOM. RANGE 500.0 kN USED RANGE 500.0 kN LEVEL (EL) 68.2 % NEXT  Page 1  PREVIOUS FILTER 50 Hz INVERT OFF LOW. SCAL 0.000 KN UPP. SCAL 500.0 KN LOW. CALVAL 0.000 mV/V UPP. CALVAL 1.152 mV/V CALCULATE SCALING Page 2 25.08.2005 / ES DIGIFORCE ® 9306

Force - Calibration Page 1 Page 2 CHANNEL Y STRAIN GAGE EXCI. 5 V SENSITIV. 1.152 mV/V UNIT N NOM. RANGE 500.0 kN USED RANGE 500.0 kN LEVEL (EL) 68.2 % NEXT  Page 1  PREVIOUS FILTER 50 Hz INVERT OFF LOW. SCAL 0.000 KN UPP. SCAL 500.0 KN LOW. CALVAL 0.000 mV/V UPP. CALVAL 1.152 mV/V CALCULATE SCALING Page 2 25.08.2005 / ES DIGIFORCE ® 9306

Force - Calibration Page 1 Page 2 CHANNEL Y STRAIN GAGE EXCI. 5 V SENSITIV. 1.152 mV/V UNIT N NOM. RANGE 500.0 kN USED RANGE 500.0 kN LEVEL (EL) 68.2 % NEXT  Page 1  PREVIOUS FILTER 50 Hz INVERT OFF LOW. SCAL 0.000 KN UPP. SCAL 500.0 KN LOW. CALVAL 0.000 mV/V UPP. CALVAL 1.152 mV/V CALCULATE SCALING Page 2 25.08.2005 / ES DIGIFORCE ® 9306

25.08.2005 / ES DIGIFORCE ® 9306

Shunt Calibration (only 9306) -F +U +F -U +Ua -Ua RShunt 25.08.2005 / ES DIGIFORCE ® 9306

Shunt Calibration (only 9306) Upper Scale Value = Nominal Force Upper Calibration Value Calibration Step x 381,465 N = 500 N 1,1524 mV/V 0,8792 mV/V x 25.08.2005 / ES DIGIFORCE ® 9306

Shunt Calibration (only 9306) PROGRAM 1 MENU 30 CALIBRATION SELECT ITEM  ENTER MEASURE S_TEST HISTORY F1 F2 F3 F4 Y N 100 k 0.000 N 381.5 N 0.000 mV/V 0.879 mV/V CHANNEL UNIT LOWER SCALE VALUE UPPER SCALE VALUE LOWER CAL. VALUE UPPER CAL. VALUE DO CALIBRATION SHUNT CALIBRATION 25.08.2005 / ES DIGIFORCE ® 9306

Shunt Calibration (only 9306) PROGRAM 1 MENU 30 CALIBATION SELECT ITEM  ENTER MEASURE S_TEST HISTORY F1 F2 F3 F4 Y N 100 k 0.000 N 381.5 N 0.000 mV/V 0.879 mV/V CHANNEL UNIT LOWER SCALE VALUE UPPER SCALE VALUE LOWER CAL. VALUE UPPER CAL. VALUE DO CALIBRATION SHUNT CALIBRATION 25.08.2005 / ES DIGIFORCE ® 9306

Testing with Strain Gage Simulator Typ 9405 Polarity selection (for example for tension- compression simulation) + Excitation Simulated sensor + output - Excitation Simulated sensor - output Output selection 25.08.2005 / ES DIGIFORCE ® 9306

Testing with Strain Gage Simulator Typ 9405 Output Selection Upper Scale Value x = Display Upper Calibration Value 0,998 mV/V 500 N x = 433,2 N 1,152 mV/V 25.08.2005 / ES DIGIFORCE ® 9306

Calibration with Reference Measurement Chain TRANSCAL 7280 und Load Cell 8524 25.08.2005 / ES DIGIFORCE ® 9306

Calibrating a Displacement Sensor 8713-25 25.08.2005 / ES DIGIFORCE ® 9306

Calibrating a Displacement Sensor PROGRAM 1 MENU 30 CHANNEL UNIT LOWER SCALE VALUE UPPER SCALE VALUE LOWER CAL. VALUE UPPER CAL. VALUE DO CALIBRATION CALIBRATION SELECT ITEM  ENTER MEASURE S_TEST HISTORY F1 F2 F3 F4 SHUNT CALIBRATION X mm AUS 0.000 mm 20.00 mm 0.316 V 4.128 V 25.08.2005 / ES DIGIFORCE ® 9306

Calibrating a Displacement Sensor CHANNEL X POTI UNIT mm NEXT  Page 1  PREVIOUS FILTER 50 Hz INVERTED OFF LOW. SCAL 0.000 mm UPP. SCAL 20.00 mm LOW. CALVAL 0.257 V UPP. CALVAL 5.000 V CALCULATE SCALING Page 2 25.08.2005 / ES DIGIFORCE ® 9306

Calibrating a Displacement Sensor 20mm End Block 8713-25 25.08.2005 / ES DIGIFORCE ® 9306

Calibrating a Displacement Sensor PROGRAM 1 MENU 30 CHANNEL UNIT LOWER SCALE VALUE UPPER SCALE VALUE LOWER CAL. VALUE UPPER CAL. VALUE DO CALIBRATION CALIBRATION SELECT ITEM  ENTER MEASURE S_TEST HISTORY F1 F2 F3 F4 SHUNT CALIBRATION X mm AUS 0.000 mm 20.00 mm 0.316 V 4.128 V 25.08.2005 / ES DIGIFORCE ® 9306

Calibrating a Displacement Sensor PROGRAM 1 MENU 30 CHANNEL UNIT LOWER SCALE VALUE UPPER SCALE VALUE LOWER CAL. VALUE UPPER CAL. VALUE DO CALIBRATION CALIBRATION SELECT ITEM  ENTER MEASURE S_TEST HISTORY F1 F2 F3 F4 SHUNT CALIBRATION X mm AUS 0.000 mm 20.00 mm 0.316 V 4.128 V 25.08.2005 / ES DIGIFORCE ® 9306

Calibrating a Displacement Sensor CHANNEL X POTI UNIT mm NEXT  Page 1  PREVIOUS FILTER 50 Hz INVERTED OFF LOW. SCAL 0.000 mm UPP. SCAL 20.00 mm LOW. CALVAL 0.257 V UPP. CALVAL 4.075 V CALCULATE SCALING Page 2 25.08.2005 / ES DIGIFORCE ® 9306

Calibrating a Displacement Sensor CHANNEL X POTI UNIT mm NEXT  Page 1  PREVIOUS FILTER 50 Hz INVERTED OFF LOW. SCAL 0.000 mm UPP. SCAL 20.00 mm LOW. CALVAL 0.257 V UPP. CALVAL 4.075 V CALCULATE SCALING Page 2 25.08.2005 / ES DIGIFORCE ® 9306

Y = f (x) Channel Y Channel X Sampling controlled by X-Channel User-selectable sampling interval 25.08.2005 / ES DIGIFORCE ® 9306

Y = f (x,t) Channel Y Channel X Sampling controlled by time (t) User-selectable sampling interval 25.08.2005 / ES DIGIFORCE ® 9306

Y = f (t) Channel Y t Sampling controlled by time (t) User-selectable sampling interval 25.08.2005 / ES DIGIFORCE ® 9306

X = f (t) Channel X t Sampling controlled by time (t) User-selectable sampling interval 25.08.2005 / ES DIGIFORCE ® 9306

Reference: Absolut 1 2 3 1 Pin always in same starting position 2 Work piece has negligible tolerances 3 Work piece support always at same height 25.08.2005 / ES DIGIFORCE ® 9306

Reference: Absolut Channel Y Channel X Calibrated zero point of displ. sensor for measurement function y=f(x) or y=f(x,t), or START edge for y=f(t) 25.08.2005 / ES DIGIFORCE ® 9306

Reference: Trigger Part 1 Part 3 Part 2 1 2 B A 1 2 Press touches the part at different displacement positions (TRIGGER POINT) Tolerances of part B would cause the press-fit curve to shift along the displacement axis 25.08.2005 / ES DIGIFORCE ® 9306

Reference: Trigger Channel Y Channel X Trigger threshold X is set to zero when the trigger threshold is reached. The evalutation windows are now referenced to this dynamic zero point. 25.08.2005 / ES DIGIFORCE ® 9306

Reference: Final Force / Blockwindow 1 2 If the trigger point is not reproducible, neither TRIGGER Y nor ABSOLUTE reference are suitable Reference point for the evaluation windows is here the lower dimension of the hole 25.08.2005 / ES DIGIFORCE ® 9306

Reference: Final Force Channel Y Channel X Final Force X-Max as reference point 25.08.2005 / ES DIGIFORCE ® 9306

Reference: Blockwindow 1 Spread in values is cut off Reference is the entry point to the lower edge of the block window or its imaginary extension Channel Y Channel X 1 2 X entry coordinate used as reference 25.08.2005 / ES DIGIFORCE ® 9306

External START ~ 2 ms 30 ... 150 ms START PLC 9306 IO NIO READY Signal Source 25.08.2005 / ES DIGIFORCE ® 9306