SESAME Control System Status

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Presentation transcript:

SESAME Control System Status Control group 29/11/2016 Prepared by: Abdallah Ismail Ibrahim Saleh Abdallah Ahmad SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Overview Clients implementation uses Control System Studio (CSS) based on V.3.16 Control system implementation uses (EPICS) base 3.14.12 Development and administration platforms use Scientific Linux 6.4 Git version Control System is used to track development & documentation Siemens S7 PLCs are used for the machine protection system Allen Bradley PLC is used for the Personal Safety System (PSS). Servers are implemented as EPICS Input/Output Controllers (IOCs) SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Infrastructure New Infrastructure servers are used with new strategy. Four infrastructure virtual servers Repositories, Bugzilla, Wiki, Elog Server-IS0 Alarm Handler (BEAST) Server-IS1 DHCP, DNS, NFS, TFTP Server-IS2 Archiver (BEAUTY) [1 TB Storage] Server-IS3 Eight virtual servers for IOCs Vacuum IOC Power IOC RF IOC Diagnostics IOC Timing IOC PSS IOC PLC IOC Motion IOC All clients, servers and controllers are connected to an isolated machine network. SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Storage Ring Control System Power Supplies Overview Device Brand Control Interface Bending Magnet PS EEI Ethernet (PSI Controller) Quadrupoles PS TDK-Lambda Sextuples PS Correctors PS PSI Injection Septum PS Delta-SM400 Injection Kicker PS FUG-HCP35 Six gateways running EPICS IOCs are responsible of: Interface the control room to the power supplies Trigger all power supplies at the same instant Hard IOC with power supplies, health monitor and EVR databases SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Storage Ring Control System Power Supplies Control Status Device Installation and cabling EPICS testing CSS GUIs Percentage of completion Notes Bending Magnet PS Done %100 Ready for commissioning Quadrupoles PS Sextuples PS Correctors PS Injection Septum PS %90 Trigger Enable signal to be tested Injection Kicker PS SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Storage Ring Control System Power Supplies Clients DI SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Storage Ring Control System Power Supplies Clients DI SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Storage Ring Control System RF System Control Status Device Brand Control Interface LLE Dimtel Ethernet Cavities ELETTRA I/O Solid State Amplifiers SEGMA-Phi Ethernet (MUX Board) Motion Controller Galil Signal Generator Work Microwave Device Installation and cabling EPICS testing CSS GUIs Percentage of completion Notes LLE Done Done (EDM GUIs) %90 Interlock chain to be done, CSS GUIs Cavities Done (Two Cavities) I/O %80 Cooling racks to be connected Solid State Amplifiers Done (Two Amplifiers) %100 Ready for commissioning Motion Controller Done (MEDM GUIs) Minor issues in finishing hardware and client side Signal Generator SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Storage Ring Control System RF System Clients SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Storage Ring Control System RF System Clients SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Storage Ring Control System Diagnostics System Control Status Device Brand Control Interface Libera Brilliance+ I-tech Ethernet Florescent Screens VAb I/O Shaker In-house RS232, I /O Function Generator Tektronix Oscilloscope Motion Controller Galil Camera Basler Digital Voltmeter Agilent RF Switchers In-House Device Installation and cabling EPICS testing CSS GUIs Percentage of completion Notes Libera Brilliance+ Done %100 Ready for Commissioning Florescent Screens In Progress %90 Testing to be done Shaker Fixing minor errors Function Generator Ready for commissioning Oscilloscope NA VNC Motion Controller Done (MEDM) %80 Camera Digital Voltmeter RF Switchers %60 Software design in progress SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016 10

Storage Ring Control System Diagnostics System Clients DI SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Storage Ring Control System Vacuum System Control Status Device Brand Control Interface ION Pump Controller Digital QPC (Gamma Vacuum) Ethernet Gauge Controller XGS-600 (Agilent) RS232, I/O Gate Valve VAT I/O Device Installation and cabling EPICS testing CSS GUIs Percentage of completion Notes ION Pump Controllers Done %80 Firmware upgraded, minor errors to be checked. Gauge Controllers %90 Expert GUIs to be done. Gate Valves In progress PLC logic to be tested SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Storage Ring Control System Vacuum System Clients DI SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Storage Ring Control System Cooling System Control Status Device Brand Control Interface Security Box In-House I/O Device Installation and cabling EPICS testing CSS GUIs Percentage of completion Notes Security Box Done In Progress %90 Final test to be done SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Storage Ring Control System Timing IOC CSS OPIs Timing System Control Status Network Device Brand Control Interface Event Generator MRF Ethernet Event Reciever EVG Optical Fanout Gateway 6 EVR …. Gateway 1 EVR Storage Ring EVR Booster EVR Power Supplies Triggers Main Splitter Devices Triggers Splitter 4 …. Splitter 1 Devices Triggers Device Installation and cabling EPICS testing CSS GUIs Percentage of completion Notes Event Generator Done %100 Ready for commissioning Event Reciever Liberas Machine Clocks Cameras Scopes SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Storage Ring Control System Timing System Clients DI SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Storage Ring Control System Machine Protection System Overview and Status SIEMENS S7-300 PLC is used for MPS. Input/Output modules are distributed into four quadrants to cover 16 SR cells. One main CPU for Vacuum and Diagnostics is communicating with remote I/Os through a PROFINET network to cover all the quadrants. One main CPU for Cooling and Power Supplies One main CPU for RF system. One main CPU for TL2. Quad. 1 Quad. 4 Quad. 2 Quad. 3 Device Installation and cabling EPICS testing CSS GUIs Percentage of completion Notes Vacuum-Diagnostics PLC Done In Progress %80 Programming and testing in progress Cooling-Power Supplies PLC RF PLC TL2 PLC SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

TL2 Control System TL2 System Control Status Device Installatio n and cabling EPICS testing CSS GUIs Percentage of completion Notes ION Pump Controllers Done In Progress %80 Testing to be done Gauge Controllers Gate Valves Florecent Screens Cameras %100 Ready for commissioning Bending Magnets PS %70 Quadrupoles PS Correctors PS SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016 18

Cabling and Racks Installation Control Racks Assembling Assembling racks in the lab Cabling in the service area SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Cabling and Racks Installation Control Racks Power protection fuses 24VDC Power Supply and Fuses VA-DI PLC I/O modules PS-CO PLC I/O modules VA-DI PLC I/O signals PS-CO PLC I/O signals Fan Timing Spliter Power Supplies Gateway Network Switch Timing cables (Trigger Signals) Fiber Optics cables (To Power Supplies Controllers) UPS SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Cabling and Racks Installation Cabling in the Tunnel and Service Area Gauges Cables Ion Pumps Cables Motors and Encoders cables PLC Cables (valves, screens, security boxes) BPM Cables Network and Fiber Optics cables Control cables are halogen-free (From Turkey) SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016

Conclusion and Future Work We finished one of the big tasks which was cabling and racks installation Control systems are almost ready for the commissioning We need 2 weeks to finalize the remaining work before commissioning Our colleague “Abdallah Ismail” resigned from SESAME in a very critical time. All the pressure of commissioning will be on us in the coming period, so we need to hire two engineers as soon as possible. We have a lack of documentation because we are very busy. Cooperation with other groups is necessary to organize their requirements in the commissioning period. Working on the Beamlines control system to be started in January, 2017 Thank You SESAME-TAC 2016-Abdallah-Ibrahim-Abdallah 11/29/2016