Ensuring the Safety of Non-Employees in the Brewery

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Presentation transcript:

Ensuring the Safety of Non-Employees in the Brewery CBC 2016 Ensuring the Safety of Non-Employees in the Brewery

Learning Objectives Describe your role as a host employer Identify regulations and best practices that apply to third party safety management Explain high-hazard scenarios that will involve careful communication & planning with third parties Identify a strategy for communication, coordination, orientation, & management of third parties at your brewery

Identification of Hazards

What’s a third party? Anyone who is not on the brewery’s payroll and is in the brewery! Delivery personnel Truckers Contractors Suppliers Maintenance & Service Inspectors Regulators Volunteers Tour groups

What could they get into? Chemicals Process equipment Lockout/Tagout Forklifts Other material handling equipment Confined spaces Completed product…

What happened at ABInBev? $150,000 fines to OSHA (Jersey City & Bronx) 2 willful, 8 serious, $162, 500 No training for forklift drivers Willful: $121K, and defective trucks were in service Blocked exit routes Damaged storage tanks Inadequate HAZCOM training Cited in December 2014, contested Dec 2015

What happened at ABInBev? Self-audits focused on PITs, training, material handling, HAZCOM, egress Safety Committees: labor, mgmt, & safety Mgmt responsible for implementing SC Provide SC info to OSHA upon request Consent to interim monitoring inspections by OSHA And…

What happened at ABInBev? “Ensure the adequate training of all leased, temporary, and/or subcontractors’ employees”

Identification of Controls

Safety 101

BA Quality Pyramid

Tour Groups Tour route options based on production, equipment, and type of group Limit group size Minimum footwear and PPE Eye protection Hearing protection

Tour Groups What controls are in place?

3rd Party Safety in History… July 1991 July 12, 2010 10 Serious OSHA citations, $62K

Delivery Personnel & Truckers Set delivery hours If no set hours, pager or other communication system Designate delivery personnel to load//unload Pager system if no set delivery hours

Suppliers & Vendors Will (or should) they work independently? Check-in/out Designate a point person at the brewery

Inspectors & Regulators Unplanned, unannounced Orientation Ensure proper PPE

Volunteers Is a waiver enough? Orientation That’s your call… You’re doing something already, include safety!

General Third Party Controls Sign-in sheet Safety, security Marketing Orientation Posted rules & information Always with a brewery staff member Or means for communication

The Brewery as the Host Employer

Contractors//Service//Maintenance You’ve hired these professionals Hopefully there is a written contract in place… Short-term work Long-term work Unscheduled, intermittent work Scheduled, intermittent work

What are they doing? Impact to brewery personnel Impact to customers Location of work 6’ or higher Above sensitive equipment or processes Confined spaces*

Engineering Controls Isolation Ventilation Physical barrier between contractor’s work and brewery personnel and/or operations Ventilation Gases Particulates Prevention of dropped objects Toeboards Netting, grating, etc.

Administrative Controls Ensure they have applicable certifications and licenses prior to start of work Do not loan your equipment (and vice versa) An abbreviated version of brewery personnel orientation Dependent on location & scope of work Train a designated contractor rep to train their personnel Or not…

PPE Controls Ensure contractor PPE = brewery personnel Any extra PPE required for brewery personnel?

Confined Space OSHA Subpart AA Construction Confined Space Construction work occurring in a confined space at a jobsite or host employer site The brewery = Host Employer

Confined Space Before any contractor work – ensure you’ve identified confined spaces at the brewery Notify: in a means other than posting

Elements of a Third Party Safety Policy

Policy Language Risks Controls Training Who’s doing what Where and How To minimize risks Training Communicate the policy

Policy Language Introduction Identify the third parties who can be expected at your brewery Explain the risks

Policy Language Identification of Tasks, Hazards, Controls Job Hazard Analysis program Requirements for contractor/third party safety programs to address their risks Reference other safety programs LOTO Confined Space HAZCOM Etc.

Policy Language Notification and Training Procedures What will you require of the third parties? What will you provide to the third parties?

As with any program…

Learning Objectives – Met? Describe your role as a host employer Identify regulations and best practices that apply to third party safety management Explain high-hazard scenarios that will involve careful communication & planning with third parties Identify a strategy for communication, coordination, orientation, & management of third parties at your brewery

Thank you! Abby Ferri, CSP Nordeast Minneapolis, MN 612-670-6793 www.theferrigroup.co abbyferri@gmail.com @theferrigroup