GRG Polydynamics Pvt. Ltd.

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Presentation transcript:

GRG Polydynamics Pvt. Ltd. Plastic Injection Molding facility www.grgpolydynamics.com Ver. 01 - 06/2017

Introduction GRG Polydynamics Pvt. Ltd. is a part of professionally managed group of companies with a turnover of over 100Cr., and three decades of business endeavors. GRG Polydynamics is the plastic division started in the year 2011 to serve the niche automotive customers in and around Chennai and abroad. Our group companies range of products including super critical engineering components are exported around the globe with a major presence. in North America and Europe Vision: Establish a world class facility with systems in place to make range of products and processes and cater to world class customers.

About Us Global presence Automotive, Electronics. Precision injection molded components. sub-assemblies World Class equipments 12,000 Sq. Ft. facility Team of Experts Headed by M.S in Industrial Engineering, USA. 5S systems in place Quality & Delivery

Organization Chart Managing Director Director Operations HR / Admin CA / QC Planning Production Maintenance Mould / Machine Accounts Stores Supervisor / Operator Sales Purchase / VD

M Milestones 2011 2013 2017 2012 2014 Company Incorporated with Three Injection molding Machines. Established new businesses with Samsung through SH Electronics Obtained ISO/TS – 16949 – 2009 Certification 2011 2013 2017 Started Supplying Automobile Parts to Nissan, Ford, Maruthi Udyog, Hyundai Obtained ISO 9001: 2000 Certification Higher Capacity Machines Installed 2012 2014

Infrastructure 12000 sq ft production area Ferromatik Milacron Injection Moulding Machines 150 Ton / 250 Ton / 350 Ton / 660 Ton - 2 Closed Finished goods storage with FIFO system in place. Mould storage with visual mould status in a closed cabin to ensure mould safety.

Facilities Online SPC monitoring Each Machine is equipped with Online SPC monitoring. Dimension critical components are monitored continuously. Every hour five parts are checked for dimensions and fed in to the SPC system and is visually available for monitoring. This data is stored and is helpful for traceability of any defect Quality lab & training hall

Facilities Online Production monitoring The system is fitted with an hourly visual and audio alarm system which prompts the continuous monitoring of hourly production and ensure Planned Vs Actual. Production management tools Standard Units Per Hour Total part list Weekly dispatch plan Monthly dispatch plan Packing Standard Daily rejection details Monthly rejection details Customer complaint Special Characteristics

Facilities ERP System The whole plant is connected by LAN and each department is interconnected by ERP system. Departments status available in ERP Production Quality Purchase/Sales Raw Material Finished goods HR Mould correction Most of the mould corrections are made inhouse. And all moulds are periodically maintained as per the schedule.

What We Do Services Advantage We offer complete solution from mould making to delivering the customer with sub-assemblies Concept / Design Prototype Tool / Mould Making Mass Production Screen Printing, Ultrasounic welding & Assemblies Final Inspection & Testing Packaging Dispatch Services Advantage Quick turnaround time On time delivery Customer specific operations Each product undergoes stringent quality control through online SPC monitoring.

Performance Inhouse PPM

Performance Customer PPM

ON TIME DELIVERY PERFORMANCE - 2017 TARGET - 85%

Performance Turnover OEE DETAILS - 2017 Year 2013 2014 2015 2016 Sales TARGET - 85% OEE DETAILS - 2017 Turnover Year 2013 2014 2015 2016 Sales 5.07 Cr 9.3 Cr 10.01 Cr 9.87 Cr

Customers Certification

Products

Products

Contact Us K 1, 7th cross street, Ambattur Industrial Estate, Chennai-600058. +91-875-445-3333 bvk@grgpolydynamics.com www.grgpolydynamics.com