3.2 Your strategic MES partner.

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Presentation transcript:

3.2 Your strategic MES partner

Acquisition Architecture Shop-Floor Intelligence collections

Delivery Architecture 24/7 at your finger tips

Equipment Connectivity Real Time Monitoring Cleo I/O Contact Cleo I/O Contact allows MESPRO to monitor machine status, output, actual cycle time, runtime, downtime, etc… With Euromap63, MTConnect, OPC etc Host / Data Exchange Interfaces, MESPRO is collecting process parameters from all the respective machines in real time for Quality Control & Tracking… MESPRO Supports: Molding CNC Laser Stamping Die Casting Auto Assembly More……

MESPRO Functions MESPRO based on windows SQL database, multi-language version, the functions include: Real Time Monitoring Work Order Auto-Assign and Progress Tracking Real Time Planning Board & Scheduler Quick Event Reporting APP Real Time Dashboard & OEE Calculation Machine/Tooling Preventive Maintenance & Repair Tooling Tracking Barcode Management & Lot Trace Alert Messaging Management

Planning & Scheduling … … Work Order Auto-Assign and Progress Tracking Work Order download from ERP automatically Support manual create work order Support multiple Routing Sequence Optimize capacity planning & scheduling Auto split work order based on optimal quantity Multi-Sequence Machines Sequence:10 Sequence: 20 Auto assign based on Machine Capacity Optimal Quantity Work Order Sequence: 30 Allow download form ERP, or manual create … … Jobs

Planning & Scheduling Real Time Planning Board & Scheduler Scheduling Production Job to Machine in real time. Color alarm, Green: On time; Red: Delay. Allow Drag and Drop. Support quick splitting of Production Orders. Time scale by Year, Month, Day, Hour Displaying machine real time status Index by Work Order, Part, Customer Real Time Scheduler Work Order Progress Tracking Sequence Progress Green: On time; Yellow: Delay Job Progress Work Order Progress Tracking Includes PM & Repair Work Orders

Real Time Scheduler Machine Status Work Orders Status Based on RESOURCE availability – By Machine, By Mold or Assembly line … Support Multiple Sequence scheduling

Work Order Progressing Status Dashboard This Dashboard highlights those WO need to STOP / Change Over within 2 Hours ; 2-6 Hours and Beyond 6 Hours. This will allow Production Team to proactively prepare their respective task for the NEXT Job. This will also provide VISIBILITY to downstream operations to optimize their production scheduling.

MESPRO Functions Shop-Floor Event Reporting Quick Event Reporting Station MESPRO Functions Touch N Go Login Record operator operation Multi-Machine Support 1 to 1 and 1 to Many machine. Quick Scrap Quick scrap quantity Quick select scrap reason Down Select Quick selection of downtime reason Job Control Setup Start Pause Complete Tooling Management Tooling setup Cavity change Document Production Process Sheet Production Work Order document Paperless Event Reporting Quick and Easy Real time data recording Real time upload to ERP system

Dashboards Real Time Dashboard & OEE Calculation OEE Dashboards OEE are stated in a generic form which allows comparison between manufacturing units in differing industries. It is not however an absolute measure and is best used to identify scope for process performance improvement, and how to achieve it. Normal we work with site to firm up formulae. OEE Dashboards Shop Floor Layout OEE Dashboard can be displayed on Shop Floor TV, PC, Cellphone, PAD, etc…

MESPRO Functions Real Time Dashboard & OEE Calculation MC quantity in status 机器状态 OEE Working List Scrap Trend Machine Layout

Maintenance item and material Preventive Maintenance & Repair Machine/Tooling Preventive Maintenance & Repair MESRPO records time and quantity of equipment and mold used, calculates the time of next occurrence of maintenance. Greatly reduces the occurrence of unscheduled plan! Approval Plan date Maintenance item and material Tooling Dashboard Maintenance Type Auto calculate maintenance due date Auto generation of maintenance work orders Maintenance Process Maintenance Material Maintenance Labor Support maintenance based on Calendar/Runtime/Cycle interval Maintenance Dashboard Maintenance Auto Alert

Tooling Management Tooling Management & Tracking Tooling management Listing of all tooling for the part Display the tooling status Tooling cavity Tooling management Tooling lifetime Tooling status management Tooling tracking Tooling efficiency analysis Tooling & Machine qualification Support Family Mold

MESPRO Functions Barcode Management & Lot Traceability WIP Tracking QA Process Tracking Lot and Serial tracking QA Customer Inspection User define barcode User define process and station Warehouse Transfers Scan Process Define

Messaging Management Built-In Escalation Architecture MESPRO Management Production Tooling Planning Built-In Escalation Architecture Daily/Weekly report (Send out daily/weekly report automatically) Daily work order progress report Work order abnormal report( Work order delay, over production alarm) Hourly report (Hourly, 4-Hours, daily production report) Machine down report Tooling error report Tooling changing report (Email before two hours) Monthly/Weekly/DailyHourly Email report *User defined delivery schedule and report

Thank you !