Agenda Introduction to our project and the importance of it.

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Presentation transcript:

Agenda Introduction to our project and the importance of it. Introduction to Al-Beddawy company and to it`s processes. Al-Beddawy lean assessment. SIPOC Diagram & Value stream mapping. Lean layout Safety assessing tools and safety tips 5S’s and lean wastes KANBAN & JIT system Cash flow & costing systems

Furniture sector Furniture sector was comprised of 2,954 firms in 2011, 70% of which are located in the Bank and 30% of which are in Gaza. Palestinian furniture sector currently employs 8,890 workers. Sector production was valued at US$ 188.9 million in 2011. Sector proportion of GDP in the State of Palestine: 8.7% in 2011.

Al-Beddawy Company

Product families and Processes

Lean assessment Strategos Lean assessment tool

Safety assessment tools and useful tips Musculoskeletal injuries (MSIs) Avoid manually lifting, carrying, or pushing heavy objects. Instead, use mechanical devices such as cranes, or hand trucks. Bend your knees so that the stronger muscles in your legs take most of the load.

Wear non-slip footwear that fits properly. Slips and trips Wear non-slip footwear that fits properly. Make sure pathways and aisles are free of clutter, including cuttings, sawdust, and loose lumber. Stop and move any obstacle as soon as you see it.

Samples of general guidelines when locking out equipment: Lockout Samples of general guidelines when locking out equipment: Make sure turning off the equipment will not harm another worker. Make sure all moving parts have stopped before touching the machine.

Use equipment only if all the safeguards are in place. Safeguarding Use equipment only if all the safeguards are in place. Make sure safeguards are set for the correct height of the stock being machined. Keep hands away from blades or moving parts.

Eye and face protection Personal protective equipment (PPE) Protective clothing Wear close-fitting clothing, remove any dangling jewelers and rings, and confine long hair to avoid getting caught in equipment Eye and face protection To protect against hazards such as flying wood chips, broken saw teeth, and wood dust, wear safety glasses with side shields and a face shield. Hearing protection Wear earplugs or earmuffs to protect your hearing. The noise levels produced by most power woodworking equipment are high enough to damage hearing.

Choose work methods or processes that minimize the generation of dust. Wood dust Choose work methods or processes that minimize the generation of dust. Generally, you shouldn’t use compressed air to blow dust off clothing or work surfaces.

Check the load capacity of the forklift before loading. Forklifts and pallet jacks Make sure all operators have been properly trained before operating a forklift or pallet jack. Do not operate the forklift unless it’s running properly. If it isn’t working properly, get it fixed first. Check the load capacity of the forklift before loading.

Know the location of fire extinguishers and escape routes. Emergencies Review your building’s evacuation procedures from time to time. Make sure you know what do if there is a fire. Know the location of fire extinguishers and escape routes. If you spot an unintended fire, sound the nearest alarm and call 102.

Inspection checklist