Investment Proposal for New Line Piston Wheel Cylinder Machining Report to: Investment Committee Investment Proposal for New Line Piston Wheel Cylinder Machining PT. Akebono Brake Astra Indonesia June 13, 2016 Copyright Akebono Brake Industry Co., Ltd. All Rights Reserved.
Background-Forecast Order Current capacity can’t covered this peak order of D30
Current Line Machine Cycle Time : OP 10 : 18.5 sec OP 20 : 16.5 sec Drill & Slot (Winteq OP 40 Grooving, Facing Grooving, Facing Machine Cycle Time : OP 10 : 18.5 sec OP 20 : 16.5 sec OP 30 : 17 sec OP 40 : 10 sec Current capacity : With 20,6 Hours & Eff 85% : 165 pcs/hour 3407 pcs/day Daily pcs needed : 4,856 pcs Deburing OP 50 Grinding Piston Baritori
Sanding outer diameter Proposal Additional Piston Wheel Cylinder Machining Line Target Machine Cycle Time OP 10 : 18.5 sec OP 20 : 16.5 sec OP 30 : 13 sec OP 40 : 9 sec Target pcs/hour 2 line : With 20,6 Hours & Eff 85% : 331 pcs/hour 6814 pcs/day With 14 Hours & Eff 85% : 4631 pcs/day With 18 Hours & Eff 85% : 5954 pcs/day OP20 OP10 OP10 OP20 Piston Hole Machine Sanyou TOYOSK OP40 OP30 OP30 Grinding Palmary OP 40 Drill & Baritori Sanding outer diameter 1st Drill 2 mm Burrs removing 2nd Drill 2 mm OP 10 Grooving & Facing OP 20 Grooving OP 30 Slotting
Feasibility Study – Additional Line 1 Investment amount : NC Lathe Takisawa OP 10 : IDR 910 Mil NC Lathe Takisawa OP 10 : IDR 910 Mil Automation Toyosk OP 30 : IDR 550 Mil Collet : IDR 97.5 Mil M/E : IDR 182 Mil IDR 2,649 Mil (No Bank Loan) Feasibility Study : IRR : 15.72% 8 years PBY : 3.72 years NPV : IDR 34 Mil 2 3 Machine Installation Plan : Aug 2016 Copyright Akebono Brake Industry Co., Ltd. All Rights Reserved.
Proposal Schedule Copyright Akebono Brake Industry Co., Ltd. All Rights Reserved.
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