Status and New Developments of RF Systems of ALBA

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Presentation transcript:

Status and New Developments of RF Systems of ALBA ESLS RF Meeting – PSI – Nov 2016 Angela Salom on behalf of RF team: Francis Perez, Bea Bravo, Jesus Ocampo, Pol Solans, Roger Fos, Jose Alvarez and Zahra Hazami (PhD)

Outline ALBA RF Overview 2016 Operation RF upgrades Statistics Main operation issues of RF systems RF upgrades Thales IOT TH-795 500W SSA Pre-drivers: TTI and Btesa LLRF: Phase modulation for RF Trip Compensation RF Lab New developments and future upgrades 1.5GHz SSA transmitter 3rd Harmonic Active Cavity – HOM 50kW SSA Transmitter for Booster Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

ALBA RF Overview Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

RF at ALBA Overview Linac Booster SR Booster RF Linac 2 Klystrons + WG system + travelling wave cavities at 3Ghz 90keV to 100MeV Booster IOT + WG System + 5-cell cavity @ 500MHz 100MeV to 3GeV SR 12 IOTs + WG system + 6 cavities @ 500MHz Beam stored @ 3GeV Storage Ring RF LINAC RF Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

Service Area: RF amplifier + Auxiliaries BOOSTER RF IOT Amp WG + Aux IOT HVPS Service Area: RF amplifier + Auxiliaries Tunnel: 5Cell Cavity – 500MHz Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016 5

Tunnel: Dampy Cavities Service Area: RF amplifier + Auxiliaries SR RF WG + AUX IOT Amp IOT Amp IOT Amp IOT Amp IOT HVPS Tunnel: Dampy Cavities 1Cell – 500MHz Service Area: RF amplifier + Auxiliaries Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016 6

2016 Operation Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

RF Statistics of 4 years operation Top-up 130mA (140mA since Oct) FOFB & BbBvert&hor RF ITCK Types 2013 2014 2015 2016 IOTs 147 84 49 25 Arcs cavity 158 99 87 Cooling 81 9 8 38 Other 107 89 66 Total RF interlocks 493 281 210 172 Beam Downtime due to RF (h) 38 43 23 8 Beam Downtime due to RF (%) 1.4% 0.8% 0.4% 0.3% IOT interlocks drastically reduced Still problems with cavity arcs Cooling interlocks increased Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

Main RF Interlock sources: Arcs in cavities (48%) Cooling (22%) Body current interlocks IOTs (14%) Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

Arcs In Cavity 6 Dampy cavities in SR, each working at 450kV With Beam, since 2013, one cavity detects arcs if VCav > 350kV Installed CCD Camera RF Input Beam Camera placed here Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

Arcs In Cavity Light detected inside cavity CCD Camera + Script acquire frames before and after light is detected* Body of cavity seen through damper *Info provided by A. Nosych – Diagnostics Group Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

Arcs In Cavity Cavity 06B opened in Jan 2016 Found marks of Radiation impact inside cavity Ray Tracing done by R. Monge confirmed radiation impacts on cavity Absorber redesigned: Gap reduced to 19mm Installation this week Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

Water Incidents Water leaks in circulators: During last 12 months: 3 CIRC (out of 7) developed water leaks. Circulator replacement time: 4h Reparaton in house: glue added to water leak point Preventive action: remove all circulators one by one and glue to be added before water leak happens Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

Water Incidents New water flow meters installed to measure flow of IOT Cav Water flow meter sampling rate = 0.5s From time to time samples are lost  fake water interlocks Temporary solution: OFF Relays added to disregard interlocks Looking for water flow meter replacement Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

Body current interlocks IOTs IOTs Status Thales Body Current Interlocks Body current interlock only in IOTs older than 15,000h New Thales IOTs (younger than 10,000h) no body current interlocks in operation L3 IOT body current interlock 70% L3 BCI happened in same IOT Found pinched finger After reparation, no body current interlocks # IOTs Operation Average age [h] Oldest IOT Body current interlocks L3 5 35kW – 37kV 7340 10000 10 Thales 8 35kW – 32kV 12000 22000 15 Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

RF Upgrades Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

New Thales IOTs New Thales IOT: Th-795 Based on TH-793: smaller output ceramic diameter Cylindrical input ceramics New e-gun with laser cut Advantages of smaller output ceramic: Problems with ceramic brazing solved Production flow more regular Smaller magnetic field in ceramic  less chance to have arcs/body current ITCKs Easy to adapt to Thales Trolley for TH-794: Rings added to ouput ceramics contacts to fit in output cavity for Th-794 TH-795 in ALBA: 1 x TH-795 since Jun 2016 2 x TH-795 since sept 2016 (one kept as spare) TH-794 TH-795 Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

New SSA Pre-Drivers Thales SSA New SSA Pre-drivers Gain jumps of Thales SSA in operation  IOTs combined power unbalanced  Reverse Power Interlocks New SSA Pre-drivers Two Spanish companies: TTI & BTesa 0.1dB gain linearity over 20dB [5W, 500W] Less than 3º phase variation over 20dB [5W, 500W] Interfaces compatible with Thales SSA driver TTI SSA BTesa SSA Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

RF Phase Modulation for Trip Compensation Normal Operation 6 Cavities (2.6MV) and 140mA After RF interlock, beam oscillates longitudinally  VCav of remaining cavities oscillates After RF interlock, less SR Voltage and new synchronous phase RF Phase Modulation for Trip Compensation Phase jump to anticipate new synchronous phase of the cavity RF Phase modulation afterwards to minimize longitudinal oscillations In operation since Oct 2015 Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

RF lab in Warehouse IOTs Recovery in RF lab: Conditioning Cavities Conditioning: Agreement signed with CIEMAT to condition cavities: 2 Bunchers for IFMIF and cavity for cyclotron Cyclotron Cavity Conditioning up to 64kV – CW Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

Future Upgrades and New Developments Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

1.5GHz RF System CLIC Collaboration to develop 1.5GHz System between CELLS and CERN To be used as an RF accelerator system in CLIC To be used as third harmonic cavity in CELLS New Staff: PhD Student for 1.5GHz SSA design Mechanical Engineer for 1.5GHz HOM Active Cavity Design Electronics Engineer for LLRF and beam loading studies (selection pending) Characteristics of 1.5GHz for ALBA 4 x SSA Tx: 25kW – 1.5GHz 4 x Third Harmonic Cavities: 250kV Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

1.5GHz HOM Active Cavity Cavity CST Simulaions Cavity: 1/3 Direct scale of Dampy Rs = 2.35MΩ Q = 20000 Fr = 1499MHz HOM being analyzed Dampers and input coupler being designed Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

Mechanical analysis of dampers ferrites 1.5GHz HOM Active Cavity Mechanical and thermal calculations Main challenges: small size, difficult cooling, high thermal and mechanical stress 3HC Thermal simulations Mechanical analysis of dampers ferrites Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

1.5GHz SSA SSA Commercial transistors being analyzed LVDMOS (NXP BLF647P) vs GaN (CREE CGH14500 & CGH14250) Modules tested at 1.3GHz Modules being adapted to 1.5GHz Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

Booster SSA Tx Tender awarded to BTesa to provide 50kW SSA for Booster No RF redundancy in Booster (only one amplifier) Modularity of SSA amplifiers offers better reliability and redundancy SAT foreseen in February 2018 Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

Conclusions RF Operation: RF lab Future RF Upgrades: 1 or 2 RF interlocks per week, but “only” 1 beam dump every 1 or 2 months Main Interlock sources: Arc in cavities and cooling Improvements being implemented in RF Systems to add reliability: New Thales IOTs: TH-795 New SSA Pre-Drivers Active RF Trip Compensation RF lab Recovery of old IOTs Cavities Conditioning Future RF Upgrades: Active 3rd Harmonic System Booster SSA Tx Status & New Developments of RF Systems of ALBA - ESLS-RF Meeting - Nov 2016

Thanks for your attention Questions?