Product Profile, Features and Options

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Presentation transcript:

Product Profile, Features and Options API API Product Profile, Features and Options API Series 526 | LESER GmbH & Co. KG | 20.02.2009 | Rev. 00

Objectives of this Presentation Knowledge to learn The aim of this presentation is to provide an overview of LESER API Safety Valves Series 526 API Series 526 | LESER GmbH & Co. KG | 20.02.2009 | Rev. 00

General Remarks API Standards The American Petroleum Institute (API) is the main organization of rules and regulations for the oil and natural gas industry. API 520 The API Recommended Practice 520 describes recommendations for valve sizing (e.g. nominal coefficients of discharge Kd) API 526 The API 526 standard is an order specification in which „API safety valves“ are defined and standardized (e.g. material for body, bonnet, spring) API 527 The API 527 standard describes methods of determining seat tightness of metal- and soft-seated pressure relief valves. The API is not a standard, rather an order specification. API Series 526 | LESER GmbH & Co. KG | 20.02.2009 | Rev. 00

General Remarks What is an API Safety Valve? LESER API 526 Series Valves are entirely designed analog to API 526. API 526 has standardized the following Items: Orifice designation and area (D to T) Valve size and pressure rating, inlet and outlet Materials Pressure-temperature limits Center-to-face dimensions, inlet and outlet Sizing independently from manufacturer Inspection and shop tests Identification and preparation for shipment Flanged safety valves only       In addition to API 526 approvals such as UV Stamp, CE or others are required. API Series 526 | LESER GmbH & Co. KG | 20.02.2009 | Rev. 00

Application Area Applications and References LESER API safety valves are used wherever safety valves according to API 526 Standard are specified, e. g.: Refineries Chemical industry Petrochemical industry Oil and gas – Onshore and Offshore Vessel and piping systems Storage tank farms Floating Production Storage and Offloading (FPSO) API Series 526 | LESER GmbH & Co. KG | 20.02.2009 | Rev. 00

Design Sectional drawing Cap H2 Adjustment screw Loch nut Spring plate Spring Spindle Bonnet Split ring Guide Gasket Lift stopper Ball Disc Lock screw Adjusting ring Body Nozzle 40 18 19 Design 16 54 12 9 14 17 8 60 22 61 7 73 6 1 5 API Series 526 | LESER GmbH & Co. KG | 20.02.2009 | Rev. 00

Main Features Key figures in metric units API Series 526 Size 1“ x 2“ … 8“ x 10“ Orifice D … T Set pressure range 0,1 bar … 415 bar Temperature - 268° C … + 538° C Flange class 150 x 150 300L x 150 300 x 150 600 x 150 900 x 300 1500 x 300 2500 x 300 Main Features API Series 526 | LESER GmbH & Co. KG | 20.02.2009 | Rev. 00

Main Features Key figures in US units API Series 526 Size 1“ x 2“ … 8“ x 10“ Orifice D … T Set pressure range 1.5 psig … 6,020 psig Temperature - 450° F … 1,000° F Flange class 150 x 150 300L x 150 300 x 150 600 x 150 900 x 300 1500 x 300 2500 x 300 Main Features API Series 526 | LESER GmbH & Co. KG | 20.02.2009 | Rev. 00

Benefits Entirely designed analog to API 526 for easy compatibility One design and spring for steam, gas, liquid and multi-phase (single trim) One-piece spindle for optimized setting accuracy and less friction Few spare parts ensures minimized product life cycle costs Self-draining body design prevents from residues and reduces corrosion Integral cast support brackets for easy handling and safe installation Benefits API Series 526 | LESER GmbH & Co. KG | 20.02.2009 | Rev. 00

Materials According to ASME standards LESER Type 526 is available in four standard or equivalent materials (WCB, LCB, CF8M and WC6) Other materials are available on request (e.g. Monel®, Hastelloy®, Inconel®) Further all Type 526 materials are specified and certified according to DIN EN Material certificates. Therefore LESER has the multiple material test certificates. Material Item Component Type 5262 Type 5263 Type 5264 Type 5267 Carbon Steel Steel Austenitic Stainless Steel Chrome Molybdenum Steel Bonnet WCB LCB CF8M; 316 Ti WC6 Spring high temp., alloy steel stainless steel Dics MT440 316L Nozzle Body CF8M Materials 54 9 9 54 7 7 1 5 1 5 API Series 526 | LESER GmbH & Co. KG | 20.02.2009 | Rev. 00

Materials According to DIN EN LESER Type 526 is available in four standard or equivalent materials in dependence on ASME standards Other materials are available on request (e.g. Monel®, Hastelloy®, Inconel®) Material Item Component Type 5262 Type 5263 Type 5264 Type 5267 Carbon Steel Steel Austenitic Stainless Steel Chrome Molybdenum Steel Bonnet 1.0619 1.4408; 316 Ti 1.7357 Spring 1.8159 (high temp.) 1.4310 (low temp.) Dics 1.4122 hardened 1.4404 stellited Nozzle 1.4404 stellited Body 1.4408 Materials 54 9 9 54 7 7 1 5 1 5 API Series 526 | LESER GmbH & Co. KG | 20.02.2009 | Rev. 00

Bolted lifting device H6 Options Butt-weld connection Heating jacket O-ring disc Sealing plate Open bonnet Screwed cap H2 Plain lever H3 Packed lever H4 Bolted cap H1 Bolted lifting device H6 Inconel bellows Test gag Lift indicator O-ring-damper H2 O-ring-damper H4 Options API Series 526 | LESER GmbH & Co. KG | 20.02.2009 | Rev. 00

Approvals Worldwide approvals with one design. Europe DIN EN ISO 4126-1 Germany AD 2000-Merkblatt A2 United States ASME Sec. VIII Canada CRN China AQSIQ Russia GGTN / GOSGOTECHNADZOR GOST R Approvals API Series 526 | LESER GmbH & Co. KG | 20.02.2009 | Rev. 00