Metal Formation Basis Process

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Presentation transcript:

Metal Formation Basis Process Motorcycle Engineering (021) Comprehends Metal Formation Basic Process (DKK – 2)

Target of Lesson Student can explain casting process Student can explain forming process Student can explain machining process Teknologi dan Rekayasa

Casting Process Teknologi dan Rekayasa

Definition Casting is a pouring process of liquid matter like metal or plastics packed into by mold, then is let freeze in the mold, and then is released or in breaking to be made machine component Teknologi dan Rekayasa

Metal Casting Process Metal Casting Process Teknologi dan Rekayasa

Metal Casting Process Casting usually is started with molding with sand material Molding of hand with big dimension can apply hard soil mixture as binder Teknologi dan Rekayasa

Manual Molding Dimension work substance which will be made ( a), closes over equiamplitude surface of cupola for the agenda of print with sand, ( b) mold ready ( c), pouring process ( d), and casting product ( e). Teknologi dan Rekayasa

Molding sand Processing Sand breaker Sand sand is applied if the sand apply Clay as binder, while for sand agitator is applied if sand to apply binding material like drier oil or silicate sodium. Sand blender Sand blender applied to break sand lumps after blending. So, sand from sand breaker sometime is filled in to sand blender or usually ex sand filled in direct to depth. Teknologi dan Rekayasa

Molding sand Processing Screening To get molding sand, screen used to cast aside impurity and grain a real rugged sand. Screen type there are two kinds, that is rotary screen and vibrant screen. Magnetic segregation Magnetic segregation applied to cast aside potonganpotongan iron staying in the molding sand. Teknologi dan Rekayasa

Molding sand Processing Sand coolant In making cool sand, coolant atmosphere need to come into contact with grain sand as many as possible. At sand coolant pengagitasi, atmosphere through sand agitated. As for at erect sand coolant, sand is dropped into tank and disseminated by a blade during shoot, which then made cool by atmosphere from under. Teknologi dan Rekayasa

Metal casting at sand casting Casting With Sand Metal casting at sand casting Teknologi dan Rekayasa

Casting With Gips Casting with gypsum much the same to with casting with except to sand part of gypsum is changed with sand. Durable gypsum of a more regular is applied as component of basis in produce of touch pitch copper basrelief or as chisel blade at stonecutter process Teknologi dan Rekayasa

Centrifugal Casting Centrifugal casting differs from pouring of free gravitation and free stress because centrifugal casting forms self energy power applies sand casting turned around with constant speed Teknologi dan Rekayasa

Die Casting Die casting is processing metal printing by using a real emphasis height at low temperature Teknologi dan Rekayasa

Forming Process Teknologi dan Rekayasa

Formation of Plate Formation of plate from slab becomes form of box or cup by using dividing valve and mold. Formation of this plate earns also bends from material Teknologi dan Rekayasa

Formation of plate result Teknologi dan Rekayasa

Bench Work Bench work is work of produce of component or device using work table. Example making component to apply devices like ragum, hammer, file, hand boring, grinder, and others bench work device. Usually this devices applied to make simple work substance and level of precision that is is not is height Teknologi dan Rekayasa

Equipment for bench work Teknologi dan Rekayasa

Bench Work Cutting Machine Sawing Machine Teknologi dan Rekayasa

Bench Work Drill Machine Teknologi dan Rekayasa

Machining Process Teknologi dan Rekayasa

Definition Machining process applies appliance engine which in the form: Process lathes ( turning) Hobbing process ( milling) Lathe CNC Teknologi dan Rekayasa

Turning Process This engine in principle is rotary work substance is cut to to become component wanted in the form of cylinder or taper. This engine can only make substances which is in the form of cylinder Teknologi dan Rekayasa

Turning Process Turning machine Teknologi dan Rekayasa

Turning Process Turning process Teknologi dan Rekayasa

Milling Process Milling Machine in principle tool or rotary chisel lessens work substance dimension. This engine also earns to refine equiamplitude surface, makes path, gear, and other form wanted down alley engine Teknologi dan Rekayasa

Milling Process Milling Machine Teknologi dan Rekayasa

Milling Process Milling Chisel Teknologi dan Rekayasa

CNC Machine Mechanically CNC ( Computer Numerical Control) produce of acceleratable component and more accurate. this CNC Engine used mass production to. This engine requires operator having specialty drawn up to implement engine CNC Teknologi dan Rekayasa

CNC Machine CNC Machine Teknologi dan Rekayasa

The End Teknologi dan Rekayasa