Clean Snowmobile Challenge 2001

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Presentation transcript:

Clean Snowmobile Challenge 2001 Making the BMW / Arctic Cat Connection Seth Millhorn Don Hancock Shawn Kimbley Heber Lemmon Zack Beeler Jeremy Staab Patrick Hess Phil Auth Karen DenBraven

Presentation Outline Chassis Selection Exhaust System Fuel System Engine Selection Drivetrain Electrical System

Team 8 Mechanical Engineering Students Division of Labor 7 Undergraduate 1 Graduate 1 Faculty Advisor Division of Labor Chassis group Engine group Exhaust group Clutch group Electrical group Public Relations / Fundraising group

Chassis Selection Arctic Cat 2001 Sno Pro Light weight Durable High Performance Suspension Minimal Accessories

Engine Selection 750cc BMW K75 Engine Sport Touring Engine Four-Stroke Bosch LE-Jetronic Fuel Injection Modular Drivetrain

Engine Mounting Removed the Oil pan Determined Chassis Mount Location Set Clutch Spacing Template Pan / Chassis Patterns Combined Oil Pan Into Engine Plate Engine Mount holes Oil Pan Cut Out

Drivetrain Engine Output Adapter Shaft Bearing Carriage Carriage Support CVT Drivetrain Solution

Exhaust System Custom Headers Single Stage Catalyst Stock BMW Muffler

Fuel System Fuel Tank Modification Added External Fuel Pump Incorporated Arctic Cat Fuel tank into BMW Fuel cycle Return Line Regulator Injectors Fuel Tank Fuel Filter Fuel Pump Throttle Valve

Electrical System Streamlined BMW Electrical Harness Odyssey Dry Cell Battery Bosch LE-Jetronic (open loop) Modified Tether Switch Isolated Battery Box

Cost Analysis Chassis $4,100 Engine $1,500 Aluminum $500 Heat Shielding $100 Shaft Steel $60 Catalytic converter $160 Battery+Box $270 Clutch Guard $60 Lexan $100 Clutching $100 Misc. $500 Total Cost=$7,450

Conclusions / Recommendations Keep It Simple Careful Planning Goes A Long Way Bigger Is Not Always Better Contingency Plans Sleep Helps Lambda Loop Feedback Application Specific Exhaust System Increase Chassis Efficiency Chassis / Engine Dynamometer Testing Further Noise Analysis More Sponsors

Sponsors Associated Students of the University of Idaho BMW Motorrad Flagg Ranch Repair Shop Idaho State Department Of Water Resource National Institute for Advanced Transportation Technology (NIATT) Mac’s Cycle Mac’s RV Melody Muffler Millhorn Farms Incorporated Starting Line Products Tony’s Repair Tri State Outfitters Union Bay Racing