TEAM 2 Remote Control Car

Team #2: Total Resources 500 Man hours $500 or key part availability for material and prototyping LPI-Sean (BSEE) LSD-Russ (BSEE) LPM-Adam (BSEE) LRM-Brad (BSEE) LMM-Barry (BSEE)

Team #2 Project Our project is a remote control car, that can display battery life speed and direction, and can turn on the lights at the flip of a switch or if it gets dark. The benefit to the user would be a better remote control car There are similar types of products, however we are the only one that has all of these features. Our product would fall under the consumer industry Picture from http://www.rccaraction.com/

Project Features The remote control car has a two-way antenna that can transmit to and receive data from the car. Control of the car will come from the controller. The car can turn its lights on and off manually, and automatically if it gets dark enough. The display will tell us the speed and direction of the car, and the battery life remaining.

Team #2: Project 1 Block Assignment Digital RF Trans / Rec Sean [4] RF Trans / Rec Sean [4] Digital Digital Digital Power Supply Brad [2] Ctrlr Processor Brad [3] Car Processor Russ [6] On Car Sensing Adam [8] Digital Analog Analog Electromechanical Control Russ[7] Digital Signal Input & Display Barry [1] Power Source Sean [5] PCB 1, power supply will be connected to all blocks PCB 2, power supply will be connected to all blocks

System - Std Reqs: Marketing Requirement Units to Specify Competitors Market Size Average List Price Market Geography Market Demography Intended Application Material Cost Manufacturing Cost Annual Volume Traxxus, Tra5510 $600 million, website $200 World-Wide 6 yr. old to adult, boys Home, toy $80 / unit $20 / unit 6 million / yr

System - Std Reqs: Production Requirement Units to Specify Max Volume Shipping Container Size Max Mass Elec I/F Connector(s) Max # of PC Bds Max PCB Circuit Area Max Shock 12,000 cm3 18,000 cm3 2 Kilograms Tyco (e.g. IEC320, Nema, etc) 5 200 cm2 Total 50 G force

System - Std Reqs: Mfg & Life Cycle Requirement Units to Specify Max Parts Count Max Unique Parts Count Parts/Mat $ Allocation Asm/Test $ Allocation Product Life, Reliability Full Warranty Period Service Strategy 200 Total Parts 100 Unique Parts $80 (Parts+Mfg=Product Cost) $20 (Parts+Mfg=Product Cost) 3 yrs 6 months Repair

System - Std Reqs: Enviroment Requirement Units to Specify Min Oper Temp Range Min Oper Humidity Range Min Oper Alt or Press Range Min Storage Temp Range Min Storage Humidity Range Min Storage Alt or Press Range Max Storage Duration 10-60 Co 10-90% non-condensing 0-3000 Meters 0-80Co 10-90% non-condensing 1 year

System - Std Reqs: Power Interfaces Requirement Units to Specify Energy Source List Source Connection List Min Oper Voltage Range Max Power Consumption Max Energy Consumption Battery (Nimh or Li Ion) Temporary 5-9.0 V and 5-15.0 V 18.0 Watts Total 6000 mAH Total

System – Perf Reqs: Power Requirement Definition Modes of Operation CAR Battery Chemistry Battery Capacity Controller Battery Pack Display Segments Accuracy On/Off Nimh 6000 mA-Hrs i.e. AA 1.5V 10 bars ⅛ battery life

System – Perf Reqs: Display LCD Display: Display size: Max. Display Distance: Viewing Environment: Display Char Matrix: Display Size: Display Illumination: Mono Color 150mm x 70mm 1 meter Any 20 Total Char/Row, 4 Total Rows 20cm x 10cm LED

System – Perf Reqs: Operator I/F Inputs Requirement Definition 40 dB 1% 80 .25V .005s 300m Min SNR Max THD Min Power Gain Max Error Voltage Max Delay Min EM Transmission Distance

System – Perf Reqs: Mech Interfaces Requirement Definition Connectors Signal 1 Max Current Limit Signal 1 Max Trip Time Signal 2 Max Current Limit Signal 2 Max Trip Time Max Potential Male pin, female socket .5 Amps .01 s 5 V

System – Perf Reqs: Lights & Speed Requirement Definition Power Saving Modes Accuracy Updates Speed Range ON/OFF/AUTO None ± 3 mph 200 ms 0-40 mph

System – Perf Reqs: Direction & Battery Requirement Definition Accuracy Response Time Input/Output Updates 8 Directional Units 200 ms 0-5V logic levels

System – Perf Reqs: Safety Standards UL2202 1.5-precautions so there is no risk to the user from the electrical circuit UL 2111 1.5-precautions so there is no risk to the user from the motor overheating. UL 1977-precautions so connectors don’t get blown out due to high voltage or amperage

System – Perf Reqs: Safety Requirements UL 2202- The maximum surface voltage is under 9.0V Cispr 61000-6-3 – Our frequency will not operate in the 1910 – 1930 MHz frequencies bands. UL 1977- Only use connectors rated type 0

EMC Standards 61000-4-2- ESD immunity test, essential in order to protect the product from electrostatic discharge from humans 61000-4-4- ESD immunity test, essential in order to protect humans from the electrostatic discharge from the product 61000-4-5- Determines if the product is safe from surges in power

Designed by: Barry Gentz Signal Input Designed by: Barry Gentz

Team #2: Project 1 Block Assignment Digital RF Trans / Rec Sean [4] RF Trans / Rec Sean [4] Digital Digital Digital Power Supply Brad [2] Ctrlr Processor Brad [3] Car Processor Russ [6] On Car Sensing Adam [8] Digital Analog Analog Electromechanical Control Russ[7] Digital Signal Input & Display Barry [1] Power Source Sean [5] PCB 1, power supply will be connected to all blocks PCB 2, power supply will be connected to all blocks

Block 1 Signal input consists of 2 potentiometers, a switch, ESD protection, filtering, and logic gates. Display mounted on the controller to relay information to the user which is able to be viewed in a dim/dark environment with backlight.

Block 1 - Std Reqs: Env & Safety Requirement Units to Specify Min Oper Temp Range Min Oper Humidity Range Min Oper Alt or Press Range Min Storage Temp Range Min Storage Humidity Range Min Storage Alt or Press Range Max Storage Duration 10-60 Co 10-90% non-condensing 0-3000 Meters 0-80Co 10-90% non-condensing 1 year

Block 1 - Std Reqs: Power Interfaces Requirement Units to Specify Energy Source List Source Connection List Operating Voltage Range Max Power Consumption Max Energy Consumption Max Potential Power Supply Permanent/Temp 4.9-5.1 V 18.0 Watts 1000 mAH 9 V

Block 1 - Std Reqs: Mechanical Requirement Units to Specify Elec I/F Connector(s) Max # of PC Bds Max PCB Circuit Area Max Shock Tyco 2 153 cm2 Total 50 G force

Block 1- Std Reqs: Mfg & Life Cycle Requirement Units to Specify Max Parts Count Max Unique Parts Count Parts/Mat $ Allocation Asm/Test $ Allocation Product Life, Reliability Full Warranty Period Product Disposition Service Strategy 25 Total Parts 12 Unique Parts $125 $50 3 yrs 6 months Dispose Dispose or Repair

Block 1 – Perf Reqs: Operator I/F Inputs Requirement Definition 60 dB 1% 80 .25V Min SNR Max THD Min Power Gain Max Error Voltage

Block 1– Perf Reqs: Mech Interfaces / Safety Connectors Signal 1 Max Current Limit Signal 1 Max Trip Time Signal 2 Max Current Limit Signal 2 Max Trip Time Signal 3 Max Current Limit Signal 3 Max Trip Time Signal 4 Max Current Limit Signal 4 Max Trip Time Male pin .005 Amps .004 s .160 Amps

Signal Input Speed Display Analog Direction Processor Analog Lights Digital Power ( 5V )

Signal Input : Signal Type Digital Analog

Display : Power Display : Digital

Designed by: Brad LaCount Power Supply Designed by: Brad LaCount

Team #2: Project 1 Block Assignment Digital RF Trans / Rec Sean [4] RF Trans / Rec Sean [4] Digital Digital Digital Power Supply Brad [2] Ctrlr Processor Brad [3] Car Processor Russ [6] On Car Sensing Adam [8] Digital Analog Analog Electromechanical Control Russ[7] Digital Signal Input & Display Barry [1] Power Source Sean [5] PCB 1, power supply will be connected to all blocks PCB 2, power supply will be connected to all blocks

Power Supply Block Consists of 10 AA style batteries and a low-dropout voltage reference supplying 5V to the controller components.

Block 2 - Std Reqs: Env & Safety Requirement Units to Specify Min Oper Temp Range Min Oper Humidity Range Min Oper Alt or Press Range Min Storage Temp Range Min Storage Humidity Range Min Storage Alt or Press Range Max Storage Duration 10-60 Co 10-90% non-condensing 0-3000 Meters 0-80Co 10-90% non-condensing 1 year

Block 2 - Std Reqs: Power Interfaces Requirement Units to Specify Energy Source List Source Connection List Operating Voltage Range Max Power Consumption Max Energy Consumption Battery Temporary 5.7-8.0 V 18.0 Watts 2800 mAH

Block 2 - Std Reqs: Mechanical Requirement Units to Specify Elec I/F Connector(s) Max # of PC Bds Max PCB Circuit Area Max Shock Tyco 1 20 cm2 Total 50 G force

Block 2- Std Reqs: Mfg & Life Cycle Requirement Units to Specify Max Parts Count Max Unique Parts Count Parts/Mat $ Allocation Asm/Test $ Allocation Product Life, Reliability Full Warranty Period Product Disposition Service Strategy 30 Total Parts 5 Unique Parts $10 (Parts+Mfg=Product Cost) $50 (Parts+Mfg=Product Cost) 3 yrs 6 months Dispose Dispose or Repair

Block 2 – Perf Reqs: Power Input(s) Controller Battery Pack 10 AA 1.5V

Block 2 – Perf Reqs: Electrical Interfaces Electrical Signal Req Direction Power Signal Output

Block 2 – Perf Reqs: Operator I/F Inputs Requirement Definition 60 dB 1% 80 .25V Min SNR Max THD Min Power Gain Max Error Voltage

Requirement Definition Block 2– Perf Reqs: Mech Interfaces / Safety Requirement Definition Connectors Max Potential Male pin, Battery tray 9V

Requirement Definition Block 2 – Perf Reqs: Modes of Operation Requirement Definition Power Modes Power Saving Modes ON/OFF None

Controller Power Supply Block Diagram Battery Pack Lights Voltage Regulator 5V LDO CPU Speed Direction

Power

Block Prototyping Plan Template Power Supply Name Block Area (cm2) Total PCB Area (cm2) PCB Substrate Type Comp Attachment Socketed Components Types of Connectors Power Supply 250 20 Perfboard Pins/ wires/solder DIP and SMT Conversion Sockets None

CPU Control and Display Designed by: Brad LaCount

Team #2: Project 1 Block Assignment Digital RF Trans / Rec Sean [4] RF Trans / Rec Sean [4] Digital Digital Digital Power Supply Brad [2] Ctrlr Processor Brad [3] Car Processor Russ [6] On Car Sensing Adam [8] Digital Analog Analog Electromechanical Control Russ[7] Digital Signal Input & Display Barry [1] Power Source Sean [5] PCB 1, power supply will be connected to all blocks PCB 2, power supply will be connected to all blocks

Block 3 :CPU and Display Description Four line display It is mounted on the controller to relay information to the user Able to view in dim/dark environment – backlight The Processor is used to coordinate and executed the function of the Controller Display mounted on the controller to relay information to the user Chip on glass (COG) technology

Block 4 Standard Requirements Min Oper Temp Range: Min Oper Humidity Range: Min Oper Alt or Press Range: Min Oper Range (Distance): Min Storage Temp Range: Min Storage Humidity Range: Min Storage Alt or Press Range: Max Storage Duration: Value 0-60 Co 10-90% non-condensing 0-3000 Meters Line of Sight 0-80Co 10-90% non-condensing 1 year

Controller Processor Block Diagram

Block 3 Analog Digital Power

Block Prototyping Plan Template Controller Processor Name Block Area (cm2) Total PCB Area (cm2) PCB Substrate Type Comp Attachment Socketed Components Types of Connectors Controller Processor 250 50 Perfboard Pins/ wires/solder DIP and SMT Conversion Sockets None

Designed by: Sean Murphy RF Trans/Rec Designed by: Sean Murphy

Team #2: Project 1 Block Assignment Digital RF Trans / Rec Sean [4] RF Trans / Rec Sean [4] Digital Digital Digital Power Supply Brad [2] Ctrlr Processor Brad [3] Car Processor Russ [6] On Car Sensing Adam [8] Digital Analog Analog Electromechanical Control Russ[7] Digital Signal Input & Display Barry [1] Power Source Sean [5] PCB 1, power supply will be connected to all blocks PCB 2, power supply will be connected to all blocks

Block 4 - RF Two way real time digital communication between controller and car processors Feeds information to car such as speed and direction Feedback information to controller on battery life, speed, and direction

Block 4 Standard Requirements Min Oper Temp Range: Min Oper Humidity Range: Min Oper Alt or Press Range: Min Oper Range (Distance): Min Storage Temp Range: Min Storage Humidity Range: Min Storage Alt or Press Range: Max Storage Duration: Value 0-60 Co 10-90% non-condensing 0-3000 Meters Line of Sight 0-80Co 10-90% non-condensing 1 year

Block 4 Performance Requirements Value

Car Processor Power RF Transceiver Supply Power RF Transceiver Supply Block 4 Signals RF Car Processor Digital Power Supply 5V DC Transmitted Bit Package Car To Controller: Speed Indicator Direction Indicator Battery Life RF Transceiver Digital Transmitted Bit Package Controller To Car: Speed From User Dir From User Lights On/Off/Ambient Power Supply RF Transceiver 5V DC Digital Ctrlr Processor

RF Transceiver : Digital RF Transceiver : Power RF Transceiver : Digital

Block 4 Prototyping Plan Template Name Block Area (cm2) Total PCB Area (cm2) PCB Substrate Type Comp Attachment Socketed Components Types of Connectors RF 250 200 (2 – 10x10) Glass fiber Standoffs N/A Multi-pin

Designed by: Sean Murphy Power Source Designed by: Sean Murphy

Team #2: Project 1 Block Assignment Digital RF Trans / Rec Sean [4] RF Trans / Rec Sean [4] Digital Digital Digital Power Supply Brad [2] Ctrlr Processor Brad [3] Car Processor Russ [6] On Car Sensing Adam [8] Digital Analog Analog Electromechanical Control Russ[7] Digital Signal Input & Display Barry [1] Power Source Sean [5] PCB 1, power supply will be connected to all blocks PCB 2, power supply will be connected to all blocks

Block 5: Car Power Source Provides power to all on car devices and functions Indicates battery life remaining to processor Will require voltage regulation Device Voltage Req Direction Sensor: 5V Speed Sensor: Lights: Direction Control: Speed Control: 0-15V RF:

Standard Requirements

Performance Requirements

Car Power Supply Block Diagram

Power Source: Power

Block Prototyping Plan Template Power Source Name Block Area (cm2) Total PCB Area (cm2) PCB Substrate Type Comp Attachment Socketed Components Types of Connectors Car Power 250 50 Perfboard Pins/ wires/solder DIP and SMT Conversion Sockets None

Designed by: Russ Diamond Car CPU Designed by: Russ Diamond

Team #2: Project 1 Block Assignment Digital RF Trans / Rec Sean [4] RF Trans / Rec Sean [4] Digital Digital Digital Power Supply Brad [2] Ctrlr Processor Brad [3] Car Processor Russ [6] On Car Sensing Adam [8] Digital Analog Analog Electromechanical Control Russ[7] Digital Signal Input & Display Barry [1] Power Source Sean [5] PCB 1, power supply will be connected to all blocks PCB 2, power supply will be connected to all blocks

Block 6: Car Processor Interprets signals from the transceiver and outputs control signals to the rest of the board. It also passes back data sensed on the car to the transceiver.

Performance Requirements

Car Processor

Block Prototyping Plan Template Car Processor Name Block Area (cm2) Total PCB Area (cm2) PCB Substrate Type Comp Attachment Socketed Components Types of Connectors Car CPU 25 40 Perfboard Pins/ wires/solder DIP and SMT Conversion Sockets 20 pin mini

Block 6: Car Processor Inputs Outputs CPU for Car PIC 16F777 (40-pin dip)

Car Processor : Digital Car Processor: Power Car Processor : Digital

Block Prototyping Plan Template Car Processor Name Block Area (cm2) Total PCB Area (cm2) PCB Substrate Type Comp Attachment Socketed Components Types of Connectors CPU for Car 250 50 Perfboard Pins/ wires/solder DIP and SMT Conversion Sockets None

Designed by: Russ Diamond Motor Control Designed by: Russ Diamond

Team #2: Project 1 Block Assignment Digital RF Trans / Rec Sean [4] RF Trans / Rec Sean [4] Digital Digital Digital Power Supply Brad [2] Ctrlr Processor Brad [3] Car Processor Russ [6] On Car Sensing Adam [8] Digital Analog Analog Electromechanical Control Russ[7] Digital Signal Input & Display Barry [1] Power Source Sean [5] PCB 1, power supply will be connected to all blocks PCB 2, power supply will be connected to all blocks

Block 6: Motor Control Generates an analog voltage across the voltage terminals for the motor

Block 7: Car Processor Min Oper Temp Range 10-60 Co Min Oper Humidity Range Min Oper Alt or Press Range Min Storage Temp Range Min Storage Humidity Range Min Storage Alt or Press Range Max Storage Duration 10-60 Co 10-90% non-condensing 0-3000 Meters 0-80Co 10-90% non-condensing 1 year

Performance Requirements

Block 7 – Motor Control Motor Control Circuit 4 Digital inputs 2 Analog outputs To Motor 1 Digital Input Traxxas Servo Position Control is achieved by sending a pulse to the servo every 20ms. The length of the pulse determines the positioning of the servo.

Electromechanical Control

Block Prototyping Plan Template Motor Control Name Block Area (cm2) Total PCB Area (cm2) PCB Substrate Type Comp Attachment Socketed Components Types of Connectors Motor Control 30 15 Perfboard Pins/ wires/solder None Three position connector

Designed by: Adam Wozniak Car Signals Designed by: Adam Wozniak

Team #2: Project 1 Block Assignment Digital RF Trans / Rec Sean [4] RF Trans / Rec Sean [4] Digital Digital Digital Power Supply Brad [2] Ctrlr Processor Brad [3] Car Processor Russ [6] On Car Sensing Adam [8] Digital Analog Analog Electromechanical Control Russ[7] Digital Signal Input & Display Barry [1] Power Source Sean [5] PCB 1, power supply will be connected to all blocks PCB 2, power supply will be connected to all blocks

Block 6: Car Sensing Signals if the lights are on or off Signals how fast the car is going Signals in which direction the car is moving

Standard Reqs: Car Sensor Requirement Definition Direction Sensor Accuracy Response Time Speed Sensor Updates Speed Range 4 Directional Units 500 ms + 5 mph 0-25 mph

Performance Reqs: Car Sensor Requirement Definition Direction Sensor Accuracy Response Time Speed Sensor Updates Speed Range 8 Directional Units 200 ms + 3 mph 0-40 mph

Block 8: Car Sensing Direction Sensor Car Sensing Transmit to CPU Digital Car Sensing Car Processor Transmit to CPU Speed Sensor Speed digital Lights digital Light Sensor Power

Speed Indicator: Power Speed Indicator : Digital Speed Indicator : Analog

Estimation Slide From Lab 1 Manhours-500 Material $500 ~2% for design ~86% for detailed design ~2% for verification ~10% for documentation From Lab 3 Manhours-1702 Material $1031 These values may be off due to overlapping of projects.

Block Prototyping Plan Template Overall Name Block Area (cm2) Total PCB Area (cm2) PCB Substrate Type Comp Attachment Socketed Components Types of Connectors Overall 1550 650 Perfboard, breadboard Pins/ wires/solder None

Gantt Chart