Performance indicators Unplanned unavailability

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Presentation transcript:

Performance indicators Unplanned unavailability Production 3. HSE & environment issues 1. Reliability 2.Efficiency Assessment of actual equipment technical conditions Development & implementation of continuous reliability improvement projects Maintenance & upgrade management Tracking deviation vs. regulations requirements and unplanned unavailability Accounting and analysis of performance parameters Supervision and corrections operation modes Development and introducing of continuous fuel consumption efficiency improvement Budget management (operation, maintenance and upgrade) Benchmarking, best practices introducing Incidents record and report Incidents analysis and development for its decrease Actual assessment of infrastructure technical conditions Development & implementation of continuous improvement of infrastructure conditions Corporate standards and policies application Reliability KPI implementation Efficiency KPI implementation HSE & environment KPI implementation Unplanned unavailability Efficiency, Fuel consumption TRIF, SIP, СО2 KPI:

PLAN: Planning of maintenance & upgrade plans Long-time planning of generating units maintenance and equipment replacement. 3-year planning of maintenance and replacement Annual planning of maintenance of auxiliary equipment Determination of works volume and MTP. Budgeting. Net graphs of generating units maintenance and upgrade execution Monthly scheduling and correction of work volumes Actual execution of maintenance & upgrade Scheduling of annual maintenance & upgrade activities Summary planning of materials needs.

DO Project management system (Primavera) Maintenance projects. Projects for purchase of goods with long-time manufacturing cycle. Upgrade projects. Target production projects. Net graphs of routine maintenance of generating units.

Computer-aided production monitoring Real-time production monitoring Tracking deviation vs. regulations requirements (chemical parameters, vibrations etc.) Expert estimate of units starts and shut downs by historical and on-line trends

Long-term activities for continuous reliability improvement till 2020 Analysis: Assessment of actual equipment technical conditions During 2010 production experts of P&T and M&U divisions were estimating actual equipment technical conditions and developing long-term (till 2020) activities for continuous reliability improvement: Assessment of heat-mechanical components technical conditions Long-term activities for continuous reliability improvement till 2020 Considering in maintenance & upgrade plans Assessment of electrical components technical conditions Assessment of automated control systems technical conditions

Drafting of works scope Alternatives by business process AERO Effectiveness calculation Branche’s works volume General maintenance Routine maintenance The best alternative Maintenance plan Part replacement Full replacement Upgrade plan Upgrade The best alternative