VT Battery Box

Utah State University - University of Washington - Virginia Tech 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Frame AA21302-DWG10 1 of 1 AA1302-DWG10 2 Al 6061-T6 INTERIOR: Electroless nickel, Uralane EXTERIOR: Class 3 Iridite I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.6 lb Non-FC 3:2

Utah State University - University of Washington - Virginia Tech 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Cover AA21302-DWG11 1 of 1 AA1302-DWG11 2 Al 6061-T6 INTERIOR: Electroless nickel, Uralane EXTERIOR: Class 3 Iridite I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.2 lb Non-FC 3:2

I O N - F Al 6061-T6 Battery Box Internal Shelf Schwartz, J. 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Internal Shelf AA21302-DWG12 1 of 1 AA1302-DWG12 2 Al 6061-T6 Electroless nickel, Uralane I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.04 lb Non-FC 3:2

I O N - F Delrin Battery Box Rear Retainer Schwartz, J. Bergquist, A. 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Rear Retainer AA21302-DWG13 1 of 1 AA1302-DWG13 2 Delrin I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.67 lb Non-FC 3:2

I O N - F Delrin Battery Box Front Retainer Schwartz, J. Bergquist, A. 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Front Retainer AA21302-DWG14 1 of 1 AA1302-DWG14 2 Delrin I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.24 lb Non-FC 3:2

TRIM AS NEEDED TO FIT I O N - F PigMat 301 Battery Box PigMat Pillow 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box PigMat Pillow AA21302-DWG15 1 of 1 AA1302-DWG15 2 PigMat 301 I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.1 lb Non-FC 3:2 TRIM AS NEEDED TO FIT

TRIM OUTER DIMENSIONS AS NEEDED AFTER ASSEMBLY TO FIT 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Gasket (frame to cover) AA21302-DWG16 1 of 1 AA1302-DWG16 2 GoreTex I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.04 lb Non-FC 3:2 TRIM OUTER DIMENSIONS AS NEEDED AFTER ASSEMBLY TO FIT 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005

0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Gasket (cover to connector) AA21302-DWG17 1 of 1 AA1302-DWG17 2 GoreTex I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.003 lb Non-FC 2:1 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005

Utah State University - University of Washington - Virginia Tech 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Pack Assembly AA21302-DWG18 1 of 1 AA1302-DWG18 2 See materials list I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 Non-FC 1 3 4 5 6 7 RAYCHEM POLYSWITCH ELECTROLESS NICKEL PLATED & IRIDITED ALUMINUM 6061-T6 INTERNAL SHELF Parts List MATERIAL NAME QTY ITEM PIGMAT 301 ABSORBANT PILLOW DELRIN FRONT RETAINER SANYO NiCad KR1400-AE 15 REAR RETAINER NICKEL CELL INTERCONNECT 14 The USUSat battery box assembles in the same manner as the HokieSat battery box. The interior assembly in the Dawgstar box is rotated 90°, see Dawgstar drawings for details.

Utah State University - University of Washington - Virginia Tech 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Assembly AA21302-DWG19 1 of 1 AA1302-DWG19 2 See materials list I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 Non-FC NOTE All fasteners are NASA approved. STAINLESS STEEL SELF-LOCKING HEX NUT - #4-40 6 10 ALUMINUM 6061-T6. EXTERIOR IRIDITE, INTERIOR ELECTROLESS NICKEL PLATE & URALANE. BATTERY BOX FRAME 1 9 BATTERY PACK INTERIOR ASSEMBLY 8 GORE-TEX COVER GASKET 7 TEFLON VENT COVERS 4 Parts List MATERIAL NAME QTY ITEM MATING CONNECTOR BOX-SIDE CONNECTOR REGULAR THREAD SHCS - #4-40 3 CONNECTOR GASKET 5 BATTERY BOX COVER Note that vents are installed on one of the frame walls in the USUSat and Dawgstar battery boxes. The USUSat battery box assembles in the same manner as the HokieSat battery box. The interior assembly in the Dawgstar box is rotated 90°, see Dawgstar drawings for details.

USU Battery Box

Utah State University - University of Washington - Virginia Tech 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Frame 1 of 1 2 Al 6061-T6 INTERIOR: Electroless nickel, Uralane EXTERIOR: Class 3 Iridite I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.64 lb Non-FC 3:2

Utah State University - University of Washington - Virginia Tech 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Cover 1 of 1 2 Al 6061-T6 INTERIOR: Electroless nickel, Uralane EXTERIOR: Class 3 Iridite I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.35 lb Non-FC 3:2

I O N - F Al 6061-T6 Battery Box Internal Shelf Schwartz, J. 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Internal Shelf 1 of 1 2 Al 6061-T6 Electroless nickel, Uralane I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.04 lb Non-FC 3:2

I O N - F Delrin Battery Box Rear Retainer Schwartz, J. Bergquist, A. 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Rear Retainer 1 of 1 2 Delrin I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.93 lb Non-FC 3:2

I O N - F Delrin Battery Box Front Retainer Schwartz, J. Bergquist, A. 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Front Retainer 1 of 1 2 Delrin I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.22 lb Non-FC 3:2

TRIM AS NEEDED FOR FIT I O N - F PigMat 301 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box PigMat Pillow (2) 1 of 1 2 PigMat 301 I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.08 lb Non-FC 3:2 TRIM AS NEEDED FOR FIT

TRIM OUTER DIMENSIONS AS NEEDED AFTER ASSEMBLY TO FIT 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Gasket (frame to cover) 1 of 1 2 GoreTex I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.05 lb Non-FC 3:2 TRIM OUTER DIMENSIONS AS NEEDED AFTER ASSEMBLY TO FIT 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005

0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Gasket (cover to connector) 1 of 1 2 GoreTex I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.003 lb Non-FC 2:1 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005

UW Battery Box

Utah State University - University of Washington - Virginia Tech 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Frame 1 of 1 2 Al 6061-T6 INTERIOR: Electroless nickel, Uralane EXTERIOR: Class 3 Iridite I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.9 lb Non-FC 3:2

Utah State University - University of Washington - Virginia Tech 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Cover 1 of 1 2 Al 6061-T6 INTERIOR: Electroless nickel, Uralane EXTERIOR: Class 3 Iridite I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.19 lb Non-FC 3:2

I O N - F Al 6061-T6 Battery Box Internal Shelf Schwartz, J. 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Internal Shelf 1 of 1 2 Al 6061-T6 Electroless nickel, Uralane I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.06 lb Non-FC 3:2

I O N - F Delrin Battery Box Rear Retainer Schwartz, J. Bergquist, A. 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Rear Retainer 1 of 1 2 Delrin I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.88 lb Non-FC 3:2

I O N - F Delrin Battery Box Front Retainer Schwartz, J. Bergquist, A. 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Front Retainer 1 of 1 2 Delrin I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.3 lb Non-FC 3:2

I O N - F PigMat 301 Battery Box PigMat Pillow (2) Schwartz, J. 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box PigMat Pillow (2) 1 of 1 2 PigMat 301 I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.13 lb Non-FC 3:2

0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Gasket (frame to cover) 1 of 1 2 GoreTex I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.04 lb Non-FC 3:2 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005

0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Box Gasket (cover to connector) 1 of 1 2 GoreTex I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 0.003 lb Non-FC 2:1 0.13 UNIFORM THICKNESS ALL DIMENSIONS ±0.005

I O N - F See materials list 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Pack Assembly (internal components) 1 of 1 2 See materials list I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 Non-FC NICKEL CELL INTERCONNECT 19 7 ELECTROLESS NICKEL PLATED & IRIDITED ALUMINUM 6061-T6 INTERNAL SHELF 1 4 Parts List MATERIAL NAME QTY ITEM PIGMAT 301 ABSORBANT PILLOW DELRIN FRONT RETAINER SANYO NiCad KR1400-AE 20 3 REAR RETAINER 5 RAYCHEM POLYSWITCH 6

Utah State University - University of Washington - Virginia Tech 0.05” 0.005” Schwartz, J. Bergquist, A. 18/10/01 07/11/01 Battery Pack Assembly 1 of 1 2 See materials list I O N - F Utah State University - University of Washington - Virginia Tech 0.01” 0.5° 08/11/01 Non-FC Note that vents are installed on one of the frame walls in the USUSat and Dawgstar battery boxes. The USUSat battery box assembles in the same manner as the HokieSat battery box. The interior assembly in the Dawgstar box is rotated 90°, see HokieSat drawings for details. NOTE All fasteners are NASA approved. ALUMINUM 6061-T6. EXTERIOR IRIDITE, INTERIOR ELECTROLESS NICKEL PLATE & URALANE. BATTERY BOX FRAME 1 8 BATTERY PACK INTERIOR ASSEMBLY 7 GORE-TEX COVER GASKET 6 Parts List MATERIAL NAME QTY ITEM MATING CONNECTOR BOX-SIDE CONNECTOR STAINLESS STEEL REGULAR THREAD SHCS - #4-40 5 3 CONNECTOR GASKET 4 BATTERY BOX COVER