PROPOSAL PT. Akebono Astra Brake Indonesia PT.CITRA LANGGENG SENTOSA PROPOSAL PT. Akebono Astra Brake Indonesia   Customer Sales Support Engineer Team Date : No Revise Created by Team Infiniti AGV,20/05/2016

Casun Infiniti AGV Two way AGV 2 set Type: Tunnel Type A.Executive Summary B. Flow chart AGV Casun Infiniti AGV Two way AGV 2 set Type: Tunnel Type Turning Radius : 500mm Size : L1550*W420*H290 (mm) Color : Industrial Grey + blue head Lead acid Battery 75 Ah Capacity: 1000 kg Sensor : SICK Lead Acid Battery Battery 75 Ah 2 set Battery connector (2 set spare) Free Battery tray 2 set Supplementary items Magnetic tape (50m/box) 8 box RFID card 50 Pcs Protection tape (30m/ roll) 5roll Wi-Fi Communication Wireless Calling Unit 18 pcs Traffic Control System 1 Unit Dispatching System 1 Unit 5.Agv move to empty box shooter START 2.Agv move to incoming shooter to take Material A,the move to next shooter to take material B. 1. Agv standby at home base with Empty Dolly. 3. AGV move to designated Cell (Outgoing), 4. AGV transfer the box to outgoing shooter 6. AGV run to home base with empty dolly

B. Layout AGV

Pneumatic system for stopping mechanism AGV DOLLY C. Concept AUTO KARAKURI Details INCOMING √ Pneumatic system for stopping mechanism AGV DOLLY Gravity Sloops for Empty Boxes and Loaded Boxes OUTGOING Lifting using AC motor Gravity Sloops for Empty Boxes RETURN SHUTTER

QUANTITY (option1) QUANTITY (option2) D.Proposed Idea QUANTITY (option1) QUANTITY (option2) Details Incoming 12 6 Option 1 : 1 type materials for 1 incoming shutter(A / B only) Option 2 : 2 type material for 1 incoming shutter (2 pair A and B ) Agv Dolly 2 Outgoing Return

F. Procces Details : (Incoming Shutter) 1 2 3 4 5

1 2 1 pallet (Small Boxes) = (3x2x10) x 60Sec = 3600 Sec F.(Incoming Shutter) 1 2 1 pallet (Small Boxes) = (3x2x10) x 60Sec = 3600 Sec

F.(Incoming Shutter)

Capacity = 60 small boxes , 30 largerboxes. F.AGV dolly Capacity = 60 small boxes , 30 largerboxes. Weight max estimated = +- 744 Kg

F.Incoming to AGV dolly

1 pallet (Big Boxes) = (3x2x5) x 60Sec = 1800 Sec F.Outgoing 1 pallet (Big Boxes) = (3x2x5) x 60Sec = 1800 Sec

G.Potential Risk (Karakuri Option) no System Possibility Countermeasures 1 Incoming Misalignment when trasnferring the palletes,may damage the shooter. Rail guidance 2 Exceed velocity by forklift may damage and move the shooter Wheels Stoppers 3 Proposed Position for Separators may not be able to separate the box from the palletes Highten Separators 4 Boxes may fall down due to force by forklift movement against the shooter Adjusting Elevation High Guider 5 Boxes slides too fast due to gravity sloop Apply Pneumatic Stopper for deaccalerating 6 Boxes Ready to be picked Sensors 7 AGV system AGV No.1 / AGV No.2 DOWN One agv feeding to all cell (Program) 8 2 AGV DOWN Manually feeding,using Dolly Confirmation for AGV when transferring box 9 Outgoing/P Line Prod Line down Using calling button (Manual) for alternating AGV route (Program) 10 Prod Line Down Using Manual trolley for evacuating Boxes

Existing Pallet Shooter 2 AGV +Dolly √ H. Alternative Idea No System Stat Details 1 Incoming Shooter X Existing Pallet Shooter 2 AGV +Dolly √ Modified Dolly without karakuri System 3 Outgoing + Lifter Existing Outgoing Shooter 4 Return Shutter -

I.Take Time Calculation(1) (12 Incoming Shutter Option) * Average Speed : 20 m/min Homepos 1 > Sel 8 : 324 Second + 10 Sec (Docking) + Empty Return 129 sec Homepos 1 > Sel 7 : 287 Second + 10 Sec (Docking) + Empty Return 105 sec Homepos 1 > Sel 3 : 215 Second + 10 Sec (Docking) + Empty Return 75 Homepos 1 > Sel 5 : 97 Second + 10 Sec (Docking) + Empty Return 63 Homepos 1 > Sel 4 : 225 Second + 10 Sec (Docking) + Empty Return 51 Homepos 1 > Sel 7 : 291 Second + 10 Sec (Docking) + Empty Return 39 Total time estimated : 1961 sec Target Time : 1800 sec Unit Estimated : 1,37155 (2 unit)

I.Take Time Calculation(2) (12 Incoming Shutter Option) * Average Speed : 20 m/min Homepos 1 > Sel 8 : 324 Second + 10 Sec (Docking Time) + Empty Return 129 sec Homepos 1 > Sel 7 : 287 Second + 10 Sec (Docking Time) + Empty Return 105 sec Homepos 1 > Sel 3 : 215 Second + 10 Sec (Docking Time) + Empty Return 75 Homepos 2 > Sel 5 : 75 Second + 10 Sec (Docking Time) + Empty Return 63 Homepos 2 > Sel 4 : 195 Second + 10 Sec (Docking Time) + Empty Return 51 Homepos 2 > Sel 7 : 210 Second + 10 Sec (Docking Time) + Empty Return 39 Total time estimated : 1828 sec Target Units :1.2694 (2 Unit)