GROUP Factories and Offices Cedry Wielkie Poland Viersen Germany Simon Polska Sp. Z.o.o Cedry Wielkie Poland Simon Corrugating Machinery Ltd. Runcorn United Kingdom Simon Container Machinery Service GmbH Viersen Germany SCM Corrugating Machinery Inc. Massachusetts USA Factories and Offices
Double Facers - Heating Section : What do we do ? Double Facers - Heating Section New Equipment
Double Facers – Traction Section : What do we do ? Double Facers – Traction Section
2008 Launch of a new Heat Transfer System for all makes of Corrugators : What do we do ? Heat Transfer System 2008 Launch of a new Heat Transfer System for all makes of Corrugators
The Double Facer from this to this !
Shortpress When did it all start ? In 1990, the first totally Weight Roll free Double Facer started production at Ondulati Maranello in Italy. This was called : Shortpress
A True Success Story Since 1990 over 4,200 Shortpress modules have been installed on more than 560 Double Facers and Pulling Sections.
Belt-less Heating Section More than 50 Shortpress Belt-less installations have been made in different countries around the World. In the USA, one customer has now converted 15 Corrugators to run Belt-less.
Carton Sultana, Mexico
Helping our Industry Shortpress has and still is rewarding customers with massive savings in Paper, Energy and Starch. The Preferred Heat Transfer System for Mitsubishi Double Facers.
So, why develop a new Heat Transfer System ? Reduce the cost. Simplify and improve the design. Increase the performance. To apply the minimum pressure only where and when needed. Make it more Operator-friendly. One system that works perfectly in both Belted and Belt-less applications.
A New System is Born
Benefits Reduce the cost Simpler design. Elimination of expensive control equipment. Larger surface contact area results in fewer modules being required. No spares required. Easy to retrofit.
Benefits Simplify the Design Elimination of : Air Cylinders Lift Mechanisms Compression Springs Solenoid Valves, etc.
TEN INCH WIDE STAINLESS STEEL PLATES
Benefits Typical Shoe System THE BELTS TENDS TO STOP GOOD EVACUATION OF EVAPORATED WATER SHOES BLOCK OFF THE EDGE OF THE BOARD AND DAMAGE THE BELT EXAMPLE 1 BELT SHOES ARE RAISED RESULTING IN LACK OF BONDING ON THE EDGES EXAMPLE 2
Benefits System 100% COVERAGE RIGHT UP TO THE EDGE OF ANY PAPER WIDTH UNIQUE PRESSURE PLATE DESIGN BELT HOT PLATE
PLATE RAIL BRACKETS INSIDE EACH MODULE
Benefits Increase the Performance Unique ability to give a ‘Kiss-Touch’ enables very small pressures to be applied on light-weight board. The ‘Kiss-Touch’ also results in a reduction of Main Drive power consumption resulting in huge cost savings. The only applies enough pressure where and when it is needed, whether you are producing Super Light-Weight board or Triple -Wall Board.
Benefits More Operator Friendly Easy to clean. Easy to set up. Simpler Operator Controls. Air-pressure adjustment (Patented) gives infinite control.
Typical Roll Configuration 4 Rollers in point contact with Belt/Board Weight of rollers = 60 kg x 4 = 240 Kg Contact Area = 500 cm² Stress = Load = 240 = 0.48 Kg/cm² Area 500
Configuration Air pressure to deliver the same ‘load’ Weight = 240 kg Contact Area = 60x250 = 15,000 cm² Stress = Load = 240 = 0.016 Kg/cm² Area 15,000 ‘Stress’ on the board reduced by 96.7%
Even the best Hot Plates Deflect The guarantees to follow even the smallest amount of deflection in any make of Hot Plate with the minimum amount of pressure being applied to the board. This is very important whether you are producing Super Light-Weights or Super Heavy-Weights !
Deflection Graph 140 120 LOADING IN KGS PER 100 LOADING IN KG PER S-PRESS MODULE LOADING IN KG PER S-PRESS MODULE 80 60 40 20
Movement Graph 40 LOADING IN KGS PER 30 LOADING IN KG PER S-PRESS MODULE LOADING IN KG PER S-PRESS MODULE 20 10 VERTICAL MOVEMENT mm
Installed on a MHI Double Facer
Stack produced at 400 m/min
A Major USA Integrated Company
A Major USA Integrated Company
Easy to Maintain
A Major USA Integrated Company SIMPLE & CLEAN EASY TO MAINTAIN & MODIFY ZONES
Touch Screen Controls
AUTO CONTROL-ALL OPTIONS SELECTED
MAIN SCREEN-AUTO CONTROL RUNNING Hz INDICATOR SECTION 1 GRAPH SELECTION TOUCH TO SELECT GRAPH DISPLAY MAX Hz INDICATOR MICRO FLUTE “E” DOUBLE WALL B&C AUTO HIGHLIGHTED SINGLE WALL “C” SELECTED LOAD SETTING SAVE SETTING
ready for dispatch !
Summary IMPROVED CONCEPT Cleaner • Slimmer • Simpler REDESIGNED CONTACT PLATES 100% Effective Heat Transfer INCREASED PRODUCTIVITY Especially on heavier grade boards KISS-TOUCH PRINCIPLE No edge bonding problems at higher speeds EFFECTIVE ON ALL WIDTHS No segmented or independent shoe system required ENERGY SAVING Unique Kiss-Touch reduces power consumption UNIQUE DESIGN Eliminates pneumatic cylinders, valves, etc. REDUCED OPERATING COSTS Fewer parts • Virtually no maintenance • Less cost FAST RETURN ON INVESTMENT Competitive with all other Heat Transfer Systems SIMPLE UNIQUE DESIGN Suitable for both ‘Belted’ or ‘Belt-less’ configurations
SCM Corrugating Machinery Inc. GROUP SCM Corrugating Machinery Inc. PO Box 405, 619 Silver Street, Agawam, Mass 01001, USA T : +1 413 786 3366 F : +1 413 789 3361 E : sales@scminc.us Simon Polska Sp. Z.o.o Cedry Male 92, 83-020 Cedry Wielkie, Poland T : +48 58 6836317 F : +48 58 6836178 E : simon@simonpolska.pl We thank you for your attention Simon Corrugating Machinery Ltd. Unit 7, Ashville Industrial Estate, Runcorn, Cheshire, WA7 3EZ, U.K. T : +44 1928 703 410 F : +44 1928 703 420 E : sales@simoncorrugating.com Simon Container Machinery Service GmbH Gladbacher Straße 340, D-41748, Viersen, Germany T : +49 2162 29064 F : +49 2162 30388 E : simon@simon-container.de