Designed to win the air-cooled market!

ABIROB A360 / A500 Overview The Product Family Technical Data Rating, Design, Spare Parts Arguments For end users and logistics

ABIROB A360 / A500 Overview With dual rated torch necks – 360 A and 500 A – , the ABIROB® range covers the total requirements of air-cooled robot welding. Through a compact design and a high rating, the torch range optimises both accessibility & welding performance. The modular design has the ability to quickly change the swanneck and cable assembly components whilst maintaining TCP (Tool Center Point).

ABIROB A360 / A500 Overview Product features 4 1) Changeable and rugged swanneck 1 2) Changeable and long-life cable assembly 5 3 3) High repeatability through double keyway locking 4) Long life wear and spare parts 2 5) One interface for neck and cable assembly

ABIROB A360 / A500 Overview Product features 6) Few wear parts High uptime through massive design Gas nozzle insulated and screwable hence easy handling and safe position

ABIROB A360 / A500 Overview Interface Easy and fast assembly and disassembly - high repeatability - no wrong fixing - screws protected against dirt Interface for tube bend and cable assembly for a fast change of single components

ABIROB A360 / A500 Overview Massive screwable gas nozzle high quality insulation homogeneous gas flow high temperature resistant safe position of gas nozzle easy change of gas nozzle no self loosening of gas nozzle suitable for cleaning stations large range of variants (length, diameter) Gas nozzle insulation Fixed gas nozzle position

ABIROB A360 / A500 Overview Components massive gas nozzle gas boring insulation ring torch tube insulation contact tip massive tip holder torch tube gas nozzle insulation

ABIROB A360 / A500 Overview Gas nozzles In order to meet the application relating standards for the different contact tip positions relatively to the gas nozzle and simultaneously keeping the TCP (no reprogramming), three lengths are offered per gas nozzle type! Stick-out + 3 mm Flush ± 0 mm Recess – 2 mm

ABIROB A360 / A500 Overview Tip Holder A 360 A 500 Massive and long tip holder less spatter sensitive better gas cooling through long gas flowing way better gas protection (laminar flow) very good current transition interrupted thread hence less dirt sensitive spanner flat A 360 A 500 gas boring interrupted thread

ABIROB A360 / A500 Overview Torch geometries By using different brackets the following TCP dimensions can be achieved. So a compatible replacement of the competitor Tregaskiss is possible! System Bracket Crash Sensor TCP BINZEL-Standard, starr solid mount CAT2 350 mm BINZEL-Standard, variabel bracket (pinned) follows BINZEL-Standard, Raster segment bracket CAT2 377,5 mm Tregaskiss solid mount CAT2 see MSK.0805 Tregaskiss solid mount Tregaskiss see MSK.0806

ABIROB A360 / A500 Technical data Rating Technical data according to EN 60 974-7: Torch Cooling Duty Cycle Rating Wire-Ø______ With CO2 : ABIROB A360 aircooled 100% ED 360 A 0,8 - 1,4 mm ABIROB A500 aircooled 100% ED 500 A 0,8 - 1,6 mm With mixed gas M21 (EN 439): ABIROB A360 aircooled 100% ED 290 A 0,8 - 1,4 mm ABIROB A500 aircooled 100% ED 400 A 0,8 - 1,6 mm

ABIROB A360 / A500 Arguments Arguments for air-cooled torch sytems: Higher lifetime of the single components except for contact tips. – Increased uptime and less running costs No watercoolers necessary. – Lower inital costs and lower running costs Easier repair possibilities. – Lower maintenance costs Solid, rugged technology and simple handling. – Reduction of maintenance and personnel costs Use of silver plated contact tips increases lifetime – Lower maintenance costs

ABIROB A360 / A500 Arguments Advantages compared to competitor products: Higher repeatability when changing swanneck through double keyway locking. – Less reprogramming, shorter maintenance time Better temperature performance and thus a higher lifetime of the single components. – Reduction of costs and increased uptime Crash stable design through supporting outer tube. – Faster availability after collision, higher torch lifetime, lower running costs Interface for swanneck and cable assembly. – Shorter maintenance time Two sizes for better accessibility BINZEL typical supply of special torches Torch rating can be changed easily by changing the neck only Airblast is standard