Flint Engine Operations Machining Concepts Flint Engine Operations Paul Hensel GM SGE Machining Lead Dominic Zsigo UAW Skilled Trades Team Leader Coordinator With support: Frank Mabrey – UAW JTR/JAR/HRD & Hollie LaRue – Launch Training

SGE Engine Launch Mission

What do we need to do differently in this launch with the machining team to have successful engaged prepared and motivated employees?

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Machining Concepts Class The role of employee training and development is becoming more important as we are increasingly relying on the knowledge, skills and abilities of our people to drive performance.

Machining Concepts Class Power in Collaboration Last year at Blacklake some of our team seen Jobsetter/Toolsetter 101 training from Tonawanda presented. Tonawanda gave us a couple seats in their class, so we went to learn. We discovered….this was something we wanted to invest in our people for the SGE Engine Launch. WIN-WIN We ran a pilot at Flint Engine and shared seats with Bay City & Saginaw

Machining Concepts Class Power in Collaboration We saved $12,000 in development costs – Thanks to Tonawanda!

Machining Concepts Class Vision: “Give the Participate a Knowledge of the Machine Floor and Concepts “ Upon completion of this course, the participant: Baseline knowledge of machining concepts & processes Increase the overall performance of the Teams Be able to trouble shoot issues (Machine, Quality etc.) Increase their Mathematical skills Understand Gaging Process, Reports and their meanings Know Factory floor layout

Timeline

Machining Concepts Class Book has 9 Units Unit 1: Baseline Knowledge Unit 2: Basic Machining & Fabrication Principles Unit 3: Mathematics Unit 4: Numerical Controls Unit 5: Gaging Blocks, Heads & Cranks Unit 6: Machines & Equipment Unit 7: Block Process & Overview Unit 8: Head Process & Overview Unit 9: Crank Process & Overview

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 1 Baseline Knowledge Machining Concepts Class Unit 1 Baseline Knowledge

Unit 2 Machining & Fabrication Machining Concepts Class Unit 2 Machining & Fabrication

Unit 2 Machining & Fabrication Machining Concepts Class Unit 2 Machining & Fabrication

Unit 2 Machining & Fabrication Machining Concepts Class Unit 2 Machining & Fabrication

Unit 2 Machining & Fabrication Machining Concepts Class Unit 2 Machining & Fabrication

Unit 2 Machining & Fabrication Machining Concepts Class Unit 2 Machining & Fabrication

Unit 2 Machining & Fabrication Machining Concepts Class Unit 2 Machining & Fabrication

Unit 2 Machining & Fabrication Machining Concepts Class Unit 2 Machining & Fabrication

Conforming vs. Non-conforming Upper and Lower Specifications Machining Concepts Class Unit 3 Mathematics Conforming vs. Non-conforming Part Specifications Upper and Lower Specifications 24.40 + .15 What does its mean!

Machining Concepts Class Unit 3 Mathematics

Machining Concepts Class Unit 3 Mathematics

Machining Concepts Class Unit 3 Mathematics

Machining Concepts Class Unit 3 Mathematics

Machining Concepts Class Unit 3 Mathematics

Unit 4 Computer Numerical Controls Machining Concepts Class Unit 4 Computer Numerical Controls

Unit 4 Computer Numerical Controls Machining Concepts Class Unit 4 Computer Numerical Controls

Unit 4 Computer Numerical Controls Machining Concepts Class Unit 4 Computer Numerical Controls

Machining Concepts Class Unit 5 Gaging

Machining Concepts Class Unit 5 Gaging

Machining Concepts Class Unit 5 Gaging

Machining Concepts Class Unit 5 Gaging

Machining Concepts Class Unit 5 Gaging

Machining Concepts Class Unit 5 Gaging

Machining Concepts Class Unit 5 Gaging

Unit 4 Computer Numerical Controls Machining Concepts Class Unit 4 Computer Numerical Controls

Value? Offsets on machines Machining Concepts Class Value? Offsets on machines 2nd & 3rd shift has only one person for entire factory to perform offsets If he is on another job, or unavailable we have wasted many hours of downtime waiting for machines to bought back in spec. Make the Production people capable of performing actions that produce a quality part.

Unit 6 Machines & Equipment Machining Concepts Class Unit 6 Machines & Equipment

Unit 6 Machines & Equipment Machining Concepts Class Unit 6 Machines & Equipment

Unit 6 Machines & Equipment Machining Concepts Class Unit 6 Machines & Equipment

Unit 6 Machines & Equipment Machining Concepts Class Unit 6 Machines & Equipment

Machining Concepts Class Unit 7 Area Processes

Machining Concepts Class Unit 7 Area Processes

Testimonials

Machining Concepts Class PENN ASSOCIATES - WALT

Can you afford not to invest in our first line of defense? Machining Concepts Class Value? Can you afford not to invest in our first line of defense? Understanding Crosshatch Fam0 Blocks Block Team did understand what the correct crosshatching looked like in the cylinder bore. Once the error was found Fam0 had to have a containment of an Est 10000 Blocks for poor crosshatch. Could have cost Millions of dollars.

Recap Purpose The role of employee training and development is becoming more important as we are increasingly relying on the knowledge, skills and abilities of our people to drive performance.

Machining Concepts Class Questions & Comments