MHE Pre-Trip Inspection Standard Work Updated 3.1.2017 In advance of delivering this module, make sure you have the following all set… Copies of the ATD Warehouse Toolkit for attendees Use this slide to welcome the team to this module Disciplines to drive excellence into your daily work and mindset from warehouse to delivery. MHE Pre-Trip Inspection Standard Work

What is MHE Pre-Trip Inspection Standard Work? What is X? What is MHE Pre-Trip Inspection Standard Work? The MHE Pre-Trip Standard Work (SW) provides guidance on how to complete a pre-trip inspection for the most common Material Handling Equipment (MHE) in use in our facilities today. Review the purpose on this slide.

Order Picker Inspection Sit-Down Forklift Inspection What is X? MHE Pre-Trip Inspection SW There are 2 main types of inspection that occur during the MHE Pre-Trip SW… Order Picker Inspection Sit-Down Forklift Inspection Review this slide.

You as a Warehouse Operator? Our company? Our customers? The ATD Discussion Board What value does having a standard MHE Pre-Trip Inspection process provide to… You as a Warehouse Operator? Our company? Our customers? Ask each of these questions taking comments after each.

Order Picker Inspection What is X? MHE Pre-Trip Inspection SW Order Picker Inspection Using MHE Inspection Checklist, verify the following items are in operational condition Open Hood (PPE Required) Inspect hoses for fluid leaks Inspect cables and hoses for signs of damage Verify battery water level is OK Ensure battery vent caps are in place Close hood Proceed around Lift Truck in counter-clockwise direction 6. Inspect Lift Chains for damage 7. Verify that Battery Retainers on both sides of the truck are properly installed 8. Verify that both forks are secure and free of bends, cracks and excessive wear 9. See that all wheels are in good condition Review this slide

Order Picker Inspection (continued) What is X? MHE Pre-Trip Inspection SW Order Picker Inspection (continued) Enter Operator Compartment Inspect your harness, tether, snap hooks and mounting points for signs of damage or excessive wear Put on safety harness and fasten tether. 11. Verify the Safety Shield/Cage is clean and clear of obstructions Turn Power to Test Position Verify that alarm and all display lights are working Test Horn Verify lights/fans are operational (where applicable) Verify that Flashing light on hood is operational 16. Verify that power disconnect works Review this slide

Order Picker Inspection (continued) What is X? MHE Pre-Trip Inspection SW Order Picker Inspection (continued) Turn Power to On Position Test hydraulic functions by raising and lowering the unit Check steering for smooth easy operation Drive truck slowly in both forward and reverse Drive truck thru full speed range in forward and reverse 21. Check braking and plugging distances in forward and reverse 22. Test pallet clamp for proper operation   Note any defects on MHE Board and inspection checklist; if equipment is unsafe to operate follow lock- out/tag-out procedure. Review this slide

Sit-Down Forklift Inspection What is X? MHE Pre-Trip Inspection SW Sit-Down Forklift Inspection Using MHE Inspection Checklist, verify the following items are in operational condition Open Engine Compartment Check Engine Oil level Inspect hoses for fluid leaks Check belts for tears and/or excessive wear Inspect Transmission Fluid level Close Engine Compartment Review this slide

Sit-Down Forklift Inspection (continued) What is X? MHE Pre-Trip Inspection SW Sit-Down Forklift Inspection (continued) Proceed around Forklift in counter-clockwise direction Ensure engine compartment is properly secured Check propane tank (PPE required) Verify tank level (replace as needed) Check hose connections Inspect for leaks See that all wheels/tires are in good condition Verify that both forks are secure and free of bends, cracks/excessive wear Check hydraulic hoses for fluid leaks Inspect Lift Chains for Damage Review this slide

Sit-Down Forklift Inspection (continued) What is X? MHE Pre-Trip Inspection SW Sit-Down Forklift Inspection (continued) Enter Operator Compartment Inspect Seatbelt for tears/damage Secure Seatbelt Turn Ignition to Accessory Verify that alarm and all display lights are working Test Horn 16. Verify lights/fans are operational (where applicable) Review this slide

Sit-Down Forklift Inspection (continued) What is X? MHE Pre-Trip Inspection SW Sit-Down Forklift Inspection (continued) Turn Ignition to On Verify parking brake is operational Test hydraulic functions Test fork attachment for proper functionality (where applicable) Disengage parking brake Check steering for smooth easy operation Drive forklift slowly in both forward and reverse Drive truck thru full speed range in forward and reverse Check braking distances in forward and reverse   Note any defects on MHE Board and inspection checklist; if equipment is unsafe to operate follow lock-out/tag-out procedure. Review this slide

Wrap-up Discussion What is X? What are the important things to remember when it comes to this Standard Work? What’s our greatest risk if we don’t follow this? Ask each question taking comments.